• 제목/요약/키워드: process loss

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압축기용 흡입머플러의 성능개선에 관한 연구 (A Study on Improvement of Efficiency of Suction Muffler for Compressor)

  • 정경훈;이은영;김우영;이유엽;황원걸
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.220-227
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    • 2002
  • The design of suction muffler for compressor aims to achieve a maximum noise reduction and a minimum pressure loss. Until now, the design process has been performed experimentally rather than theoretically. In this paper, to achieve the maximum noise reduction and minimum pressure loss. we studied the effect of the shape and volume of the expansion tube of the muffler on TL and pressure drop. We made an extensive use of computer program such as SYSNOISE. FLUENT, and STAR-CD to calculate the TL and pressure distribution of suction muffler. The design of the muffler is optimized with respect to flow loss and TL. Experiments are performed to check the result of design change, which proves satisfactory results. It is expected that this process can reduce time to design a muffler in the fields.

무가압함침법으로 제조된 입자강화 금속복합재료의 마모특성 (Wear Characteristics of Particulate Reinforced Metal Matrix Composites Fabricated by a Pressureless Metal Infiltration Process)

  • 김재동;정순억;김형진
    • 한국해양공학회지
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    • 제17권1호
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    • pp.55-60
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    • 2003
  • The effect of size and volume fraction of ceramic particles, with sliding velocity on the wear properties were investigated for the metal matrix composites fabricated by the pressureless infiltration process. The metal matrix composites exhibited about 5.5 - 6 times the wear resistance compared with AC8A alloy at high sliding velocity, and by increasing the particle size and decreasing the volume fraction, the wear resistance was improved. The wear resistance of metal matrix composites and AC8A alloy exhibited different aspects. Wear loss of AC8A alloy increased with sliding velocity, linearly : whereas, metal matrix composites indicated more wear loss than AC8A alloy at the slow velocity region. However, a transition point of wear loss was found at the middle velocity region, which shows the minimum wear loss. Further, wear loss at the high velocity region exhibited nearly the same value as the slow velocity region. In terms of wear mechanism, the metal matrix composites generally exhibited abrasive wear at slow to high sliding velocity; however, AC8A alloy showed abrasive wear at low sliding velocity and adhesive and melt wear at high sliding velocity.

MINLP를 이용한 제지 공정의 파지 손실 최소화 (Minimization of Trim Loss Problem in Paper Mill Scheduling Using MINLP)

  • 나성훈;고대호;문일
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.392-392
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    • 2000
  • This study performs optimization of paper mill scheduling using MINLP(Mixed-Integer Non-Linear Programming) method and 2-step decomposing strategy. Paper mill process is normally composed of five units: paper machine, coater, rewinder, sheet cutter and roll wrapper/ream wrapper. Various kinds of papers are produced through these units. The bottleneck of this process is how to cut product papers efficiently from raw paper reel and this is called trim loss problem or cutting stock problem. As the trim must be burned or recycled through energy consumption, minimizing quantity of the trim is important. To minimize it, the trim loss problem is mathematically formulated in MINLP form of minimizing cutting patterns and trim as well as satisfying customer's elder. The MINLP form of the problem includes bilinearity causing non-linearity and non-convexity. Bilinearity is eliminated by parameterization of one variable and the MINLP form is decomposed to MILP(Mixed-Integer Linear programming) form. And the MILP problem is optimized by means of the optimization package. Thus trim loss problem is efficiently minimized by this 2-step optimization method.

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무가압함침법으로 제조된 입자강화 금속복합재료의 마모특성 (Wear Characteristics of Particulate Reinforced Metal Matrix Composites Fabricated by Pressureless Metal Infiltration Process)

  • 김재동;정순억;김형진
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.379-384
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    • 2002
  • The effect of size and volume fraction of ceramic particles with sliding velocity on the wear properties were investigated for the metal matrix composites fabricated by pressureless infiltration process. The particulate metal matrix composites exhibited about 5.5 - 6 times of excellent wear resistance compared with AC8A alloy at high sliding velocity, and as increasing the particle size and decreasing the volume fraction the wear resistance was improved. The wear resistance of metal matrix composites and AC8A alloy exhibited different aspects. Wear loss of AC8A alloy increased with sliding velocity linearly. whereas metal matrix composites indicated more wear loss than AC8A alloy at slow velocity region, however a transition point of wear loss was found at middle velocity region which show the minimum wear loss, and wear loss at high velocity region exhibited nearly same value with slow velocity region. In terms of wear mechanism, the metal matrix composites exhibited the abrasive wear at slow to high sliding velocity generally, however AC8A alloy showed abrasive wear at low sliding velocity and adhesive and melt wear at high sliding velocity.

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딥드로잉공정에서의 재료 수율 향상에 관한 연구 (A Study on Improving The Coefficient of Utilization of Material in Deep Drawing Process)

  • 하종호;강형선;백호현
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권4호
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    • pp.509-516
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    • 2009
  • This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding force and the punch load. As a result, if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum value of process variables.

딥드로잉 공정에서 재료 이용률을 높이기 위한 연구 (A Study on Improving The Coefficient of Utilization of Material in Deep Drawing Process)

  • 이경원;반재삼;박영진;조규종
    • 한국정밀공학회지
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    • 제19권4호
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    • pp.179-186
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    • 2002
  • This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding farce and the punch load. As a result. if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum vague of process variables.

초경접합 신공법 개발 (Development of a New Process for Welding a WC Layer to the Round Surface of a Plain Carbon Steel)

  • 박우진;김기열;이범주;조정환;박채규
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.257-262
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    • 1999
  • The economic loss arisen from the abrasion wear have been increasing at every industrial field. To reduce the economic loss we developed a new process, which is named MAHa process(Metallic Adhesives for HArdening). MAHa process is a process to weld tungsten carbide(WC) to the surface of a plain carbon steel so that it may stay longer under the severe abrasive environment. The depth of the WC layer ranges from 0.5 mm to 5 m. Compared with the conventional technology, arc-augmented welding which bonds WC on the flat surface only, MAHa process has the merits that it can make a robust WC layer on the round or wave- shaped surface also. How to turn the WC powder into a flexible mat is the key technology of the MAHa process. We invented new polymer materials to accomplish such a goal and both the MAHa process and the invented materials were applied for patents. For the application, the inner wall of elbow of Concrete Pump Truck(CPT) was maharized(MAHa process-treated) and the new WC layer on the inner wall was made successfully. The elbow was equipped to a CPT.

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Inhibition Effect of Nevirapine an Antiretroviral on the Corrosion of Mild Steel Under Acidic Condition

  • Bhat, J. Ishwara;Alva, Vijaya D.P.
    • 대한화학회지
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    • 제55권5호
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    • pp.835-841
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    • 2011
  • Corrosion inhibition of mild steel by nevirapine, an antiretroviral has been investigated using potentiodynamic polarization, electrochemical impedance spectroscopy technique and weight loss methods. The experimental results suggested, nevirapine is a good corrosion inhibitor for mild steel in 1M hydrochloric acid medium and the inhibition efficiency increased with increase in inhibitor concentration. The kinetic parameters for corrosion process and thermodynamic parameters for adsorption process were calculated and discussed. The adsorption of the inhibitor on the surface of mild steel followed Langmuir adsorption isotherm.

SPC에서 손실함수를 이용한 제품규격수준향상에 관한 연구 (A Study on the Improvement of Product Specification Level Using Loss Function in Statistical Process Control)

  • 서경범
    • 산업경영시스템학회지
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    • 제16권28호
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    • pp.173-180
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    • 1993
  • This paper is to propose the procedure for improving the level of product specification in statistical process control using loss function. The procedure proposed in this paper is extended to the Taguchi's Quality engineering concept This procedure will be useful in establishing product specification. This paper is aimed to provide customer satisfaction for consumer and quality management for producer.

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공정평균 편차를 고려한 허용차 결정 (Producer-Consumer Tolerances Considering Process Mean Deviation)

  • 송서일;박영호
    • 산업경영시스템학회지
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    • 제14권24호
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    • pp.31-41
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    • 1991
  • The producer's to tolerance concept (in contrast to the consumer's tolerence) fellows naturally from the notion of continuous loss function Emerging producer tolerance methodology has proceeded without benefit of carefully defined assumptions. We rectifg this omission and consider the process mean deviation. Then develope the models for which determine the tolerenes in cases of the-nominal-the-best, the-smaller-the-better and the-larger-the-better. Finally the numerical examples are Presented to illustrated these results and also the sensitivity analysis to apprehend the changes of loss tolerances varying with mean is presented.

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