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http://dx.doi.org/10.5916/jkosme.2009.33.4.509

A Study on Improving The Coefficient of Utilization of Material in Deep Drawing Process  

Ha, Jong-Ho (전남과학대학 자동차과)
Kang, Hyung-Sun (조선이공대학 하이테크 CAD/CAM과)
Baik, Ho-Hyun (광주.전남지방 중소기업청)
Abstract
This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding force and the punch load. As a result, if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum value of process variables.
Keywords
Deep drawing; Finite Element Method; Blank; Bridge; Cylindrical Cup;
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