• 제목/요약/키워드: process deviation

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강건 설계 기법을 이용한 승용차의 품질 산포에 관한 연구 (A Study on the Quality Deviation of Passenger Cars using the Robust Design)

  • 김기창;김찬묵
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 춘계학술대회논문집
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    • pp.110-113
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    • 2006
  • This paper describes the development process of body and full vehicle for reduced idle vibration through the data level of frequency and sensitivity. The vibration mode map is used to separate body structure modes from resonance of engine idle nm and steering system. This paper describes the analysis approach process to reduce the variation of uncertainties for idle vibration performance at initial design stage. The robust design method is performed to increase the stabilization performance under vehicle vibration. It is used to predict the effects of the stiffness deviation according to the spot welding condition of the body structure. The tolerance associated with hood over slam bumper is analyzed for the quality deviation of the moving system in full vehicle. And the glass sealant stiffness and weight difference is considered for the deviation characteristic. The design guideline is suggested considering sensitivity about body and full vehicle by using mother car at initial design stage. It makes possible to design the good NVH performance and save vehicles to be used in tests. These improvements can lead to shortening the time needed to develop better vehicles.

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A Technique of Parameter Identification via Mean Value and Variance and Its Application to Course Changes of a Ship

  • Hane, Fuyuki;Masuzawa, Isao
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1999년도 제14차 학술회의논문집
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    • pp.153-156
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    • 1999
  • The technique is reported of identifying parameters in off-line process. The technique demands that closed-loop system consists of a reference and two-degree-of-freedom controllers (TDFC) in real process. A model process is the same as the real process except their parameters. Deviations are differences between the reference and the output of the plant or the model. The technique is based on minimizing identification error between the two deviations. The parameter differences between the plant and the model are characterized of mean value and of variance which are derived from the identification error. Consequently, the algorithm which identifies the unknown plant parameters is shown by minimizing the mean value and the variance, respectively, within double convergence loops. The technique is applied to course change of a ship. The plant deviation at the first trial is shown to occur in replacing the nominal parameters by the default parameters. The plant deviation at the second trial is shown to not occur in replacing the nominal parameters by the identified parameters. Hence, the identification technique is confirmed to be feasible in the real field.

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다양한 상황을 고려한 공정능력지수와 품질보증수준의 관계 (The Relation between the Process Capability Index and the Quality Assurance Level Considering Various Conditions)

  • 조문수;임태진
    • 품질경영학회지
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    • 제30권2호
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    • pp.130-151
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    • 2002
  • This paper investigates the relation between the Process capability index(PCI) and the quality assurance level under various conditions. The effect of the off-targetness of the process mean, deviation from the nomality, the estimation error, and tile measurement error on the quality assurance level is evaluated. Various distributions such as the Student-t, the chi-square, the gamma, the Weibull, and the log-normal distributions are considered to evaluate the deviation from the nomality. The quality levels under abnormal conditions turn out to be severely different from that under the standard condition. We provide tables and graphs of the quality assurance level on various abnormal conditions. In order for the industry users to use the PCI properly, they should refer to the tables and graphs, especially when they are not certain about the standard assumptions on which the PCI depends.

단기 생산공정에 활용되는 SPC 기법의 비교 연구 (Comparison of Statistical Process Control Techniques for Short Production Run)

  • 서순근;이성재;김병태
    • 품질경영학회지
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    • 제28권2호
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    • pp.70-88
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    • 2000
  • Short runs where it is neither possible nor practical to obtain sufficient subgroups to estimate accurately the control limit are common in modem business environments. In this study, the standardized control chart, Hillier's exact method, Q chart, EWMA(Exponentially Weighted Moving Average) chart for Q statistics and EWMA chart for mean and absolute deviation among many SPC(Statistical Process Control) techniques for short runs have been reviewed and advantages and disadvantages of these techniques are discussed. The simulation experiments to compare performances of these variable charts for process mean and variations are conducted for combination of subgroup size, scale and timing of shifts of process mean an/or standard deviation. Based upon simulation results, some guidelines for practitioners to choose short run SPC techniques are recommended.

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지속적으로 향상되는 공정에서 기하 조정 관리한계를 사용한 $\overline{X}$ 관리도 ([ $\overline{X}$ ] Chart with Geometrically Adjusted Control Limits under Continually Improving Processes)

  • 유미정;박창순
    • 품질경영학회지
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    • 제34권4호
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    • pp.125-132
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    • 2006
  • An adjusted control limit of the $\overline{X}$ chart is proposed for monitoring the continually improving processes. The continual improvement of the process implies the decrease of the process variance, which is represented by a logistic curve. The process standard deviation is estimated by the exponentially weighted moving average of the sample standard deviations from the past to the current times. The control limits are adjusted by the estimated standard deviation at every sampling time. The performance of the adjusted control limit is compared with that of the standard control limits for various cases of the decreasing speed and size of the variance. The results show that the $\overline{X}$ chart with the adjusted control limits provides better performances for monitoring the small and moderate shifts in continually improving processes.

인공신경망을 활용한 CMP 컨디셔닝 시스템 설계 변수에 따른 컨디셔닝 밀도의 불균일도 분석 (Nonuniformity of Conditioning Density According to CMP Conditioning System Design Variables Using Artificial Neural Network)

  • 박병훈;이현섭
    • Tribology and Lubricants
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    • 제38권4호
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    • pp.152-161
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    • 2022
  • Chemical mechanical planarization (CMP) is a technology that planarizes the surfaces of semiconductor devices using chemical reaction and mechanical material removal, and it is an essential process in manufacturing highly integrated semiconductors. In the CMP process, a conditioning process using a diamond conditioner is applied to remove by-products generated during processing and ensure the surface roughness of the CMP pad. In previous studies, prediction of pad wear by CMP conditioning has depended on numerical analysis studies based on mathematical simulation. In this study, using an artificial neural network, the ratio of conditioner coverage to the distance between centers in the conditioning system is input, and the average conditioning density, standard deviation, nonuniformity (NU), and conditioning density distribution are trained as targets. The result of training seems to predict the target data well, although the average conditioning density, standard deviation, and NU in the contact area of wafer and pad and all areas of the pad have some errors. In addition, in the case of NU, the prediction calculated from the training results of the average conditioning density and standard deviation can reduce the error of training compared with the results predicted through training. The results of training on the conditioning density profile generally follow the target data well, confirming that the shape of the conditioning density profile can be predicted.

공정 모니터링과 조절에 있어 이상원인의 문제 (Problems of Assignable Causes in Process Monitoring and Adjustment)

  • 이성철;전상표
    • 대한안전경영과학회지
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    • 제2권4호
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    • pp.19-32
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    • 2000
  • Assignable causes producing temporary deviation from the underlying system can influence on process adjustment and process monitoring in dynamic feedback control system. In this paper, the impact of assignable causes on EWMA forecasts and process adjustment which is based on the EWMA forecasts are derived for optimum control methods.

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Carboxylic acid 이성분계의 고-액 상평형과 과잉물성, 굴절률 및 점도 편차 (Solid-Liquid Equilibria and Excess Molar Volumes, Refractive Indices and Deviation in Viscosity for Binary Systems of C3-C6 Carboxylic Acids)

  • 구지은;오하영;박소진
    • Korean Chemical Engineering Research
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    • 제57권1호
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    • pp.78-84
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    • 2019
  • 최근 지속 가능형 에너지로 바이오 부탄올(bio-butanol)에 관한 연구가 활발히 진행되고 있으나, 이의 상업화에는 저렴한 바이오메스 개발 및 경제적 분리 방법 등 선결해야 할 문제들이 있다. 전통적인 ABE 바이오부탄올 발효공정은 아세톤, 부탄올, 에탄올과 함께 유기산(organic acid)과 같은 부산물을 생성한다. 따라서 이들의 상호분리를 위해 아세톤, 부탄올, 에탄올 및 아세틱 산에 대한 상평형 데이터 등은 많이 발표되었으나, 탄소수가 큰 유기산에 대한 상평형 및 혼합물성 데이터는 매우 부족한 실정이다. 따라서 본 연구는 $C_3-C_6$ 유기산 조합의 이성분계 혼합물에 대한 고-액 상평형과 혼합물성으로 과잉부피($V^E$), 굴절율 편차(${\Delta}R$) 그리고 점도 편차(${\Delta}v$)를 298.15 K에서 실험적으로 측정하였다. 측정된 고-액 상평형 데이터는 NRTL, UNIQUAC식을 이용하여 상관시켰으며 RMSD, 0.5 K이하로 잘 상관되었다. 또한 동일 이성분계 혼합물에 대한 $V^E$, ${\Delta}R$${\Delta}v$의 혼합물성 데이터는 Redlich-Kister 다항식을 이용해 매개변수를 상관하였으며 약 0.004 이하의 표준편차로 잘 상관됨을 확인하였다.