• 제목/요약/키워드: preventive maintenance cost

검색결과 173건 처리시간 0.024초

증기발생기 최적 교체시기 결정에 관한 연구 (Optimum Replacement Times for a Steam Generator)

  • 허정훈;윤원영
    • 산업공학
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    • 제15권1호
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    • pp.89-98
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    • 2002
  • This paper considers the optimum replacement times of a steam generator in nuclear power plant with failure data. It is assumed that the failure pattern of units is given as a Weibull distribution and repair and periodic preventive maintenance are performed periodically. The maximum likelihood method is used to estimated the Weibull parameters of failure distribution from failure data. Relpacement, output-decresing and maintenance costs are considered to determine the optimal replacement times by simulation. Numerical examples are included with actual failure data and cost estimators.

지역의료보험조합의 규모에 따른 관리운영비 분석 (Minimum Optimal Scale of the Self-Employed Health Insurance Programs in Korea)

  • 박강원;이정운;김혜경;문옥륜
    • Journal of Preventive Medicine and Public Health
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    • 제25권4호
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    • pp.333-342
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    • 1992
  • The purpose of this study is to estimate the minimum optimal scale(MOS) of the self-employed health insurance associations. Considering the high proportion of operating expenses, the author have selected 254 regional health insurance associations eon the 1990 Finance Report of the self-employed health insurance programs. Both a quadratic function and a hyperbolic function were chosen for the analysis. The dependent variables are the average maintenance cost per insured person and per household, and the independent variables are the number of insured members and of household The minimum optimal scale was obtained from the differentiation of the quadratic function. Major findings are summarized as follows: 1. The M.O.S. was calculated as 166,174 members (27,442 households) for the rural self-employed health insurance associations and 258,462 members (75,446 households) for the urban. Providing that both the rural and urban health insurance associations would be integrated, the M.O.S. be found to become 231,687 members (68,101 households) 2. Compared with the optimal minimum scale, the magnitude of the current health insurance association found to be much smaller, less than half of the optimal scale. 3. In order to reduce the operating cost, it is necessary to enlarge the operational scale of self-employed health insurance associations.

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선박 운항 특성을 반영한 선박 예지 정비 모델 개념 제안 (A Study on the Concept of a Ship Predictive Maintenance Model Reflection Ship Operation Characteristics)

  • 윤익현;박진규;오정모
    • 해양환경안전학회지
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    • 제27권1호
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    • pp.53-59
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    • 2021
  • 해양 운송 산업은 특성상 항공 및 철도 등의 다른 운송 산업보다 비교적 늦게 신기술이 적용되는 산업이다. 현재 대부분의 선박은 기계장치 및 시스템에 문제가 발생하거나 운용 시간 기반으로 정비를 하는 사후 정비(Corrective Maintenance, CM)와 예방 정비(Preventive Maintenance, PM)에 속하는 시간 기반 정비(TBM, Time Based Maintenance)가 적용되고 있다. 그러나 높은 유지보수 비용이 요구되고, 육상의 즉각적인 지원이 어려우며, 선박이 멈추면 즉시 위험에 노출되는 해양 환경에서 운영되는 선박에서 과도한 단순 정비로 인한 인력과 비용 낭비, 예측되지 못한 고장 및 결함으로 유발되는 사고 등으로 인해 운용 효율화 측면에서 기존 정비법에 대한 한계점이 문제시 되고 있다. 예지 정비(Predictive Maintenance, PdM)는 진보된 기술로 기계의 상태 및 성능을 모니터링하여 고장시기를 예측하여 정비하는 방법으로 핵심 기계장치가 항상 최상의 작동 상태를 효율적으로 유지할 수 있도록 한다. 본 논문은 해양 환경에서 PdM의 적용성에 중점을 둔 해양 예지 정비(MPdM, Maritime Predictive Maintenance)에 대해 고안하였으며, 제시된 MPdM은 지리적 고립과 극한 해양 상황 등 해양 운송 산업의 특수한 환경을 고려하여 설계되었다. 본 논문은 선진 미래 해양 운송을 가능하게 하는 MPdM이라는 개념과 그 필요성을 제안한다.

Parametric Estimation of a Renewal Function

  • Jeong, Hai-Sung;Na, Myung-Hwan
    • International Journal of Reliability and Applications
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    • 제1권1호
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    • pp.81-87
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    • 2000
  • One of the most important quantities in reliability theory is the expected number of renewals of a system during a given interval. This quantity, the renewal function, is used to determine the optimal preventive maintenance policy and to estimate the cost of a warranty. In this paper we study a parametric approach for a renewal function. The simulation study is presented to compare the relative performance of the introduced estimators of a renewal function. And we show that the proposed parametric estimator performs well.

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성취가용도를 고려한 최적 수리횟수 결정모델에 관한 연구 (A Determination of an Optimal Repair Number under Achieved Availability Constraint)

  • 나인성;박명규
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제7권1호
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    • pp.13-22
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    • 2007
  • A preventive maintenance model, caller FNBM (${\alpha},{\delta},{\gamma}$) model, is proposed to decide an optimal repair number under achieved availability requirements (r) along with taking two types of failures (repairable or irrepairable) into account. In this model, the current system is replaced by a new one in case when it doesn't meet the achieved availability requirement, even though it is repairable failure; Othewise it is replaced in time of the first irrepairable failure. Assumed that the j-th failure is repairable with probability ${\alpha}_j$ minimal repairs are allowed for repairable failure between replacements. Expected cost rate for preventive maintenance model is developed using NHPP (Non - Homogeneous Poisson Process) in order to de term in the optimal number $n^*$, also numerical examples are shown in order to explain the proposed model. Since the proposed FNBM (${\alpha},{\delta},{\gamma}$) model includes Park FNBM model (1979) and Nakagawa FNBM (p) model (1983) m this proposed model is thought to be better than previous model, especially for weapon system which requires availability as primary parameter.

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모터펌프의 지능형 진단시스템 구현에 관한 연구 (A Study on the Implementation of Intelligent Diagnosis System for Motor Pump)

  • 안재현;양오
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.87-91
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    • 2019
  • The diagnosis of the failure for the existing electrical facilities was based on regular preventive maintenance, but this preventive maintenance was limited in preventing a lot of cost loss and sudden system failure. To overcome these shortcomings, fault prediction and diagnostic techniques are critical to increasing system reliability by monitoring electrical installations in real time and detecting abnormal conditions in the facility early. As the performance and quality deterioration problem occurs frequently due to the increase in the number of users of the motor pump, the purpose is to build an intelligent control system that can control the motor pump to maximize the performance and to improve the quality and reliability. To this end, a vibration sensor, temperature sensor, pressure sensor, and low water level sensor are used to detect vibrations, temperatures, pressures, and low water levels that can occur in the motor pump, and to build a system that can identify and diagnose information to users in real time.

Analysis of Revenue-Sharing Contracts for Service Facilities

  • Yeh, Ruey Huei;Lin, Yi-Fang
    • Industrial Engineering and Management Systems
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    • 제8권4호
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    • pp.221-227
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    • 2009
  • There are customer services jointly provided by two facilities so that each customer will complete the course made up of both facilities' sub-services. The two facilities are assumed invested respectively by an infrastructure owner and one subordinate facility owner, whose partnership is built on their capital investments. This paper presents a mathematical model of Stackelberg competition between the two facility owners to derive their optimal Nash equilibrium. In this study, each facility owner's profit is consisted of fixed revenue fractions of sold services, operating costs (including depreciation cost) and maintenance costs of her facility. The maintenance costs of one facility are incurred both by failures and deterioration due to usage. Moreover, for both facilities, failures are rectified immediately by minimal repairs and preventive maintenance is carried out at a fixed time epoch. Additional assumptions are also employed to develop the model such as customer arrivals are manipulated to follow a Poisson process, and each facility's lifetime is independently Weibull-distributed. The Stackelberg game proceeds as follows. At the first stage of decision making process, the infrastructure owner (acting as a leader) decides the allocation of revenue shares based on her self-interest. After observing the allocation of revenue shares, the subordinate facility owner determines her own optimal price of services. This paper investigates actions and reactions of the two partners in the system. Then analytical conditions are proposed to achieve a unique optimal Nash equilibrium. Finally, some suggestions for further research are discussed.

고속도로 노후 콘크리트 포장 보강의 경제성 분석 사례 연구 (Case Studies of the Life Cycle Cost Analysis for Rehabilitation of Deteriorated Expressway Concrete Pavements)

  • 서영찬;박지원;김찬우
    • 한국도로학회논문집
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    • 제18권3호
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    • pp.33-45
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    • 2016
  • PURPOSES : Concrete pavement has been used in the construction of the Jungbu expressway in 1987. More than 60% of the pavement on the expressway is currently made of concrete, but most has been used far beyond their design life. Pavement life has been extended through routine maintenance or overlay. However, the structural capacity of the pavement has reached its limit, and extensive rehabilitation/reconstruction with long time traffic blocking should be considered. The three following issues on concrete rehabilitation/reconstruction will be discussed: (1) economic comparison of asphalt inlay and asphalt overlay, (2) economic comparison preventive overlay on a section which is currently good and routine overlay on the section which will be poor, and (3) economic analysis of early-strength concrete when it is used in concrete reconstruction. METHODS : First, various life cycle cost analysis tools were compared, and the proper tool for the extensive rehabilitation/reconstruction was selected. Second, a sensitivity analysis of the selected tool was performed to find the influential input variables, which should be carefully selected in the analysis. Third, three case studies, which can be issues in the rehabilitation/reconstruction of the expressway concrete pavement in Korea, were performed. RESULTS : Asphalt overlay without milling the deteriorated concrete showed 18~25% lower life cycle cost than the current asphalt inlay with milling. The good current preventive overlay on the section was economically justified within the scope of this study. The construction cost limit of the early strength concrete was suggested to be economical for 1, 3, and 7 days of construction alternative opening. CONCLUSIONS : CA4PRS was a viable tool for comparing various rehabilitation/reconstruction issue alternatives. Several concrete issues associated with the rehabilitation/reconstruction of the deteriorated concrete pavement were discussed as mentioned above.

부품(部品)의 고장특성(故障特性)를 고려한 시스템의 수명교환방침(壽命交換方針) (Age Replacement Policy for A System Considering Failure Characteristics of Components)

  • 정영배
    • 품질경영학회지
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    • 제21권2호
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    • pp.109-120
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    • 1993
  • Most systems are composed of components which have different failure chracteristics. Since the failure characteristics of components is different, it is rational and reasonable to establish a maintenance model to be considered repair and replacement policies which are proper to failure characteristics of these components. This paper proposes the age replacement time for a system composed of components which have different failure characteristics. In this model, it is assumed that a system is composed of a critical failure component, a major failure component, minor failure component. If any failure occurs to critical component before its age replacement time, the system should be replaced. If any failure does not occur until its age replacement time, preventive replacement should be performed at age replacement time T. Major component is minimal repaired if any failure occurs during operation. Minor component should be replaced as soon as failure is found. This paper determines the optimal replacement time of the system which minimize, total maintenance cost and initial stock Quantity of minor component within this optimal replacement time. Numerical example illustrates these results.

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복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가 (Stochastic FMECA Assessment for Optimal RCM of Combustion-Turbine Generating Unit)

  • 주재명;이승혁;신준석;김진오
    • 전기학회논문지
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    • 제56권2호
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    • pp.254-259
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    • 2007
  • PM(Preventive Maintenance) can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. So, it is necessary to perform reliability analysis on the power systems in which reliability is essential. Thus, to schedule optimal PM planning based on reliability that is defined RCM(Reliability-Centered Maintenance), FMECA(Failure Mode Effects and Criticality Analysis) assessment is very important. Therefore, in this paper, the procedure of FMECA assessment for optimal RCM is proposed by probabilistic approach using real historical failure data of combustion-turbine generators in Korean power systems. The stochastic FMECA is performed based on the effects of probable failure modes of combustion-turbine generating unit.