• 제목/요약/키워드: preventive maintenance cost

검색결과 173건 처리시간 0.023초

교체-수리보증이 종료된 이후의 예방보전정책 (Preventive maintenance policy following the expiration of replacement-repair warranty)

  • 정기문
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제12권2호
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    • pp.57-66
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    • 2012
  • In this paper, we consider the periodic preventive maintenance model for a repairable system following the expiration of replacement-repair warranty. Under this preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

Optimal Schedules of Periodic Preventive Maintenance Model with Different PM Effect

  • Lim, Jae-Hak
    • International Journal of Reliability and Applications
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    • 제9권1호
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    • pp.113-122
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    • 2008
  • In this paper, we consider a periodic preventive maintenance policy in which each preventive maintenance reduces the hazard rate of amount proportional to the failure intensity, which increases since the system started to operate. And the effect of preventive maintenance at each preventive maintenance epoch is different. The expected cost rate per unit time for the proposed model is obtained. We discuss the optimal number N of the periodic preventive maintenance and the optimal period x, which minimize the expected cost rate per unit time and obtain the optimal preventive maintenance schedule for given cost structures of the model. A numerical example is given for the purpose of illustrating our results when the failure time distribution is Weibull distribution.

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대여 장비의 예방정비 일정 결정을 위한 의사 결정 모델 개발 (Developing a Decision-Making Model to Determine the Preventive Maintenance Schedule for the Leased Equipment)

  • 이주현;배기호;안선응
    • 산업경영시스템학회지
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    • 제41권2호
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    • pp.24-31
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    • 2018
  • As a system complexity increases and technology innovation progresses rapidly, leasing the equipment is considered as an important issue in many engineering areas. In practice, many engineering fields lease the equipment because it is an economical way to lease the equipment rather than to own the equipment. In addition, as the maintenance actions for the equipment are costly and need a specialist, the lessor is responsible for the maintenance actions in most leased contract. Hence, the lessor should establish the optimal maintenance strategy to minimize the maintenance cost. This paper proposes two periodic preventive maintenance policies for the leased equipment. The preventive maintenance action of policy 1 is performed with a periodic interval, in which their intervals are the same until the end of lease period. The other policy is to determine the periodic preventive maintenance interval minimizing total maintenance cost during the lease period. In addition, this paper presents two decision-making models to determine the preventive maintenance strategy for leased equipment based on the lessor's preference between the maintenance cost and the reliability at the end of lease period. The structural properties of the proposed decision-making model are investigated and algorithms to search the optimal maintenance policy that are satisfied by the lessor are provided. A numerical example is provided to illustrate the proposed model. The results show that a maintenance policy minimizing the maintenance cost is selected as a reasonable decision as the lease term becomes shorter. Moreover, the frequent preventive maintenance actions are performed when the minimal repair cost is higher than the preventive maintenance cost, resulting in higher maintenance cost.

교체-수리보증 하에서 연장된 보증이 종료된 이후의 예방보전정책 (Preventive Maintenance Policy Following the Expiration of Extended Warranty Under Replacement-Repair Warranty)

  • 정기문
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제14권2호
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    • pp.122-128
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    • 2014
  • In this paper, we consider the periodic preventive maintenance model for a repairable system following the expiration of extended warranty under replacement-repair warranty. Under the replacement-repair warranty, the failed system is replaced or minimally repaired by the manufacturer at no cost to the user. Also, under extended warranty, the failed system is minimally repaired by the manufacturer at no cost to the user during the original extended warranty period. As a criterion of the optimality, we utilize the expected cost rate per unit time during the life cycle from the user's perspective. And then we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

최소 신뢰도를 보장하는 비 주기적 예방보전 모형 개발 (Developing a Non-Periodic Preventive Maintenance Model Guaranteeing the Minimum Reliability)

  • 이주현;안선응
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권2호
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    • pp.104-113
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    • 2018
  • Purpose: This paper proposes the non-periodic preventive maintenance policy based on the level of cumulative hazard intensity. We aim to construct a cost-effectiveness on the proposed model with relaxing the constraint on reliability. Methods: We use the level of cumulative hazard intensity as a condition variable, instead of reliability. Such a level of cumulative hazard intensity can derive the reliability which decreases as the frequency of preventive maintenance action increases. We also model the imperfect preventive maintenance action using the proportional age setback model. Conclusion: We provide a numerical example to illustrate the proposed model. We also analyze how the parameters of our model affect the optimal preventive maintenance policy. The results show that as long as high reliability is guaranteed, the inefficient preventive maintenance action is performed reducing the system operation time. Moreover, the optimal value of the proposed model is sensitive to changes in preventive maintenance cost and replacement cost.

Periodic Preventive Maintenance Policies when Minimal Repair Costs Vary at Failures

  • Joon Keun Yum;Gi Mun Jung;Dong Ho Park
    • 품질경영학회지
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    • 제25권3호
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    • pp.86-95
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    • 1997
  • This paper considers a repairable system, which is maintained preventively at periodic times and is minimally repaired at each failure. Most preventive maintenance policies for such repairable systems assume that the cost of minimal repair is constant regardless of its age at failure. However, it is more practical to consider the situations where the cost of minimal repair is dependent not only on its age at failue, but also on the number of preventive maintenance carried out prior to its failure. We consider the preventive maintenance carried out prior to its failure. We consider the preventive maintenance policy with age-dependent minimal repair cost. The optimal policies which minimize the expected cost rate over an infinite time span are discussed. We obtain the optimal period and number of preventive maintenance prior to replacement of the system.

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수리 후 고장률이 지수적으로 증가하는 경우에 최적 예방보전 정책 (A Study on Optimal Preventive Maintenance Policy When Failure Rate is Exponentially Increasing After Repair)

  • 김태희;나명환
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제11권2호
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    • pp.167-176
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    • 2011
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal periodic time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost per unit time.

하부 구성품의 신뢰도 특성을 고려한 복합 시스템의 최적 예방정비 주기 산출 (Optimal Preventive Maintenance Period in Complex Systems in Considering Components Reliability Characteristic)

  • 이연호;이익도;이동우;손기홍
    • 대한산업공학회지
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    • 제37권4호
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    • pp.390-399
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    • 2011
  • Generally the life-cycle cost of complex systems composed of several sub systems or equipments such as train, aircraft weapon systems is spent much more during operation and maintenance phase than development phase. The maintenance cost for maintaining the availability and extending the life span of systems comprise a large proportion of systems operation cost. The cycle of preventive maintenance affects operation and maintenance cost a lot. In this study we introduce a way minimizing life-cycle cost of systems by calculating more reliable preventive maintenance period than the results of previous study using systems reliability data considered the reliability and failure effect ratio of sub-systems or components. We can solve the preventive maintenance period problem known as NP-Hard as quick as possible by using modified genetic algorithm than using other models introduced in previous study.

철도차량 유지보수 적용방향에 관한 연구 (A Study on the Application of Maintenance for Rolling Stock)

  • 이강성;손웅;강찬용
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1655-1660
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    • 2009
  • At the Rolling-stock, most important thing is thorough maintenance for safety as a mass transit. Recently, many studies of cost down method and acquisition of high reliability have being progressed with considering of safety. Maintenance cost is closely relative to the preventive maintenance. But generally the preventive maintenance is decided in compliance with an experience. So the study of cost down method at the preventive maintenance is difficult. In this study, many results of effectiveness and optimization for the preventive maintenance are checked. Then., it is possible that efficiency preventive maintenance method will be able to suggest.

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비재생무료교체-수리보증이 종료된 이후의 예방보전모형 (Preventive maintenance model following the expiration of NFRRW)

  • 정기문
    • Journal of the Korean Data and Information Science Society
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    • 제22권4호
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    • pp.775-784
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    • 2011
  • 본 논문에서는 비재생무료교체-수리보증이 종료된 이후의 수리가 가능한 시스템에 대한 주기적인 예방보전모형을 고려한다. 이러한 예방보전모형에 대하여 기대순환길이, 총기대비용 그리고 단위시간당 기대비용을 각각 유도하고자 한다. 또한 유도된 단위시간당 기대비용을 최소화하는 최적의 예방 보전주기와 예방보전횟수를 결정하는 방법에 대하여 자세히 설명한다. 끝으로 고장시간이 와이블분포를 따르는 경우에 최적의 주기적 예방보전정책을 결정하여 본다.