• 제목/요약/키워드: prefabrication

검색결과 78건 처리시간 0.026초

New or Renew: Constructing Tomorrow with Kit of Parts

  • Ilkay Standard;Sena Kucukayan
    • 국제초고층학회논문집
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    • 제13권1호
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    • pp.97-102
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    • 2024
  • In this paper, we would like to share our ongoing research on global population and demographic shifts and the corresponding need for diverse responses. As population growth varies worldwide, the pressing issue is the current global housing shortage. The USA alone lacks 4 million homes, underlining the urgency for new construction and renewal of existing. Our focus is primarily on new building processes, which must also incorporate elements of renewal for future sustainability. Our research addresses several key questions: How will roles for construction professionals change? What should be the primary goal of the design process? What types of technologies are currently available, and which aspects of the process can be enhanced with AI? A significant part of our study is exploring sustainable building methods that reduce embodied carbon and increase speed of construction. Our goal is to extend the transition from smart homes to cities, analyzing the evolution towards smart communities and cities. A critical aspect of our research is the 'kit of parts concept, involving prefabrication and modular construction. This approach is essential for both rebuilding and new projects, potentially lowering costs in manufacturing and design for long term. Lastly, we present a detailed comparison of the construction industry with manufacturing.

초고층 건물 공기단축을 위한 기둥철근 3개층 선조립공법에 관한 연구 (A Study on the Pre-fabrication of Three-story Column Re-bars for Saving Construction Time of High-rise Buildings)

  • 김광희;김재엽;서덕석;안성훈;최희복;정병원
    • KIEAE Journal
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    • 제7권2호
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    • pp.39-46
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    • 2007
  • A high-rise building construction in Korea has some problems in engineering, construction and management technologies although the high-rise building construction is recently booming. In addition, the lack of skilled construction labors is increasing, so the development for methods is needed to reduce the labors by prefabrication and mechanization. A re-bar work is one of very important works with regard to cost and schedule management in the high-rise building construction. Nevertheless, the re-bar work has some problems that it is needed many re-bars for joints linking and much time for lifting due to high-rise buildings, and it is difficult to level the skill of labors. So, in this study, the pre-fabrication of three-story height in column re-bars is proposed and the results of an implementation are analyzed and explored by a case study. As the results of case study, the pre-fabrication of three-story heights in column re-bars could reduce the cost in the re-bar work and accelerate the time in the structural frame work. In addition, the pre-fabrication of three-story height in column re-bars could solve the problems such as the waste of many re-bars for joints linking, and the lack of the skilled labors.

Up-Set Coupler 이음철근의 인장특성에 대한 실험적 연구 (An Experimental Study of Tension Properties on New Developed Up-Set Coupler)

  • 심종성;박철우;강태성;김태수
    • 한국구조물진단유지관리공학회 논문집
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    • 제12권5호
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    • pp.109-115
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    • 2008
  • 구조물이 초고층화, 대형화 되어감에 따라 철근의 이음방법에 대한 필요성이 증대되고 있다. 현재 일반적으로 건설현장에서는 겹이음을 많이 사용하고 있으나 굵은 직경을 사용한 구조부재의 경우 겹이음 사용 시 피복두께 확보의 어려움으로 부착파괴 및 접합부의 복잡한 배근으로 인한 콘크리트 타설의 시공성 저하 등이 문제가 되고 있다. 또한 압접이음은 철근의 단부를 국부적으로 가열하여 접합하는 방식으로 압접 후 철근의 취약부분이 발생할 수 있으므로 시공현장에서의 철저한 품질관리가 요구되는 단점이 있다. 이러한 단점을 해결하고자 새로운 개념의 Up-set Coupler를 적용하였다. 본 연구에서는 기계적 이음방법 중 철근 선조립공법이나 고강도, 대직경의 철근을 사용하는 PSC구조물의 접합부에서 주로 사용되는 대표적인 이음방법인 Screw Coupler와 Up-set Coupler, 그리고 이음이 없는 철근을 사용하여 각각의 인장특성과 사용성을 실험적으로 연구하고자 한다.

Lip-Type 모듈형 SC보의 휨내력에 관한 실험적 연구 (An Experimental Study on Flexural Strength of Lip-Type Modular Steel Concrete Beam)

  • 안형준;신일균;류수현
    • 한국강구조학회 논문집
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    • 제18권2호
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    • pp.261-270
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    • 2006
  • 본 논문은 기존의 철근콘크리트의 단점을 개선한 Lip형 모듈단면 MSC보의 휨거동에 대하여 실험값과 이론값을 비교 분석하여 MSC보의 적용에 대한 기초적인자료를 제시하고자하였다. 기존의 SC보는 제작과정에서 절단 및 용접 등 많은 노동력을 필요로 하지만 MSC보는 박판강재를 측면모듈과 하부모듈의 2가지 형태로 모듈화 하여 필요한 크기의 SC보를 손쉽게 제작할 수 있는 프리패브의 개념을 도입하였다. 실험결과 모듈간의 결합방법 및 콘크리트와의 합성방법에 개선이 필요성이 나타났으며 추후 연구를 통해 모듈간의 결합력강화 및 강재와 콘크리트의 합성율을 높인다면 새로운 구조부재로 사용이 가능하다고 판단된다.

Industrialized Building Systems for the Kingdom of Saudi Arabia

  • Santoso, Try P.;Trigunarsyah, Bambang;Hassanain, Mohammad A.;Tuffaha, Firas
    • 국제학술발표논문집
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    • The 7th International Conference on Construction Engineering and Project Management Summit Forum on Sustainable Construction and Management
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    • pp.73-79
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    • 2017
  • Rapidly expanding population in the Kingdom of Saudi Arabia has a massive impact to put pressure on the shortage of housing and existing infrastructure. With average population growth rate of 1,9% yearly, the population in Saudi Arabia is projected to increase from 31 million in 2015 to 37 million in 2025. According to the housing ministry, Saudi Arabia needs to provide 3.3 million units to meet the demand in 2025, which is about 300,000 unit a year. In the past 40 years, using the conventional construction method, the Saudi construction industry was only able to build about 150,000 units per year. To meet the demand gap for the housing shortage, a new approach and innovation in construction methods are needed. Industrialized construction as an approach in construction methods has been studied and implemented in some countries that experienced similar corncerns. Industrialized construction can be defined as the implementation of manufacturing methods to construction-related activities to improve quality, reduce cost and project duration. Compared to the conventional construction method, prefabrication as industrialized construction methods has reduced construction labor on-site by 9.5%, construction project duration by 20%, and construction waste by 56%. It improves the quality, durability and cost saving not only for construction project owners, but also construction contractors. This paper discusses the possibility of 'industrialization' of building system in the Kingdom of Saudi Arabia as a solution for the housing shortage. It is an initial part of a study aims to develop a framework to develop industrialized building system in the Kingdom of Saudi Arabia. The is paper based on extensive literature review and case studies.

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Analytical model for the composite effect of coupled beams with discrete shear connectors

  • Zheng, Tianxin;Lu, Yong;Usmani, Asif
    • Structural Engineering and Mechanics
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    • 제52권2호
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    • pp.369-389
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    • 2014
  • Two-layer coupled or composite beams with discrete shear connectors of finite dimensions are commonly encountered in pre-fabricated construction. This paper presents the development of simplified closed-form solutions for such type of coupled beams for practical applications. A new coupled beam element is proposed to represent the unconnected segments in the beam. General solutions are then developed by an inductive method based on the results from the finite element analysis. A modification is subsequently considered to account for the effect of local deformations. For typical cases where the local deformation is primarily concerned about its distribution over the depth of the coupled beam, empirical modification factors are developed based on parametric calculations using finite element models. The developed analytical method for the coupled beams in question is simple, sufficiently accurate, and suitable for quick calculation in engineering practice.

3차원 모델 기반의 미적 교각 설계 및 시공 기술 개발 (Development of Creative Design and Construction Methods of Bridge Piers using 3D Model)

  • 이상용;당고손;심창수
    • 한국BIM학회 논문집
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    • 제5권2호
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    • pp.12-18
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    • 2015
  • Bridge piers typically have circular or rectangular shapes without decorative design. Prefabrication for accelerated construction has been widely adopted in bridge structures. Cost for steel formwork is a main restriction of creative irregular shapes. 3D modelling techniques allow creative design of columns and 3D printing provides possibility to minimize the fabrication cost. In this paper, 3D design process of bridge piers was suggested by converting 2D picture into 3D decorative shape. Formwork design using 3D printed panels was also proposed and mock-up tests were conducted. Precast columns need accurate geometry control from fabrication to assembly. Laser scanning and geometry control devices were adopted. Through the digitalized process of design, fabrication and assembly, creative design of structures can be realized in reasonable cost range.

프랭크 로이드 라이트의 유소니언 주택의 생태적 특성 (Ecological Characteristics of Usonian Houses of Frank Lloyd Wright)

  • 윤지영
    • KIEAE Journal
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    • 제10권3호
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    • pp.17-26
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    • 2010
  • This study aims at exploring the characteristics of the Usonian houses of Frank Lloyd Wright from an ecological viewpoint. After considering the definition and application of ecological architecture through literature review, 28 Usonian houses were selected and analyzed for the study. Also, nine Usonian houses, which clearly have ecological and historical importance, were visited and more thoroughly analyzed. The result shows that Usonian houses are ecological in terms of 1) the relationship among nature, landscape and house, 2) the orientation, natural light and natural ventilation, 3) the use of natural local materials including wood, stones and bricks, 4) the use of floor heating (the On-dol system inKorea), 5) the human scale, 6) the use of the board and batten unit (an early system of prefabrication), and 7) the openness and flexibility of floor plans.

기초와 기둥 통합구조물의 현장시험 및 거동 (Behavior of Integrated Column and Foundation by Field Load Tests)

  • 윤여원;김근수;민광홍;이영호;김대학
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2010년도 춘계 학술발표회
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    • pp.1073-1076
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    • 2010
  • Shallow foundations of various columns such as traffic signs, CCTVs, traffic lights, street lights, steel telephone poles and so on are made by cast-in-situ concrete method. However, typical cast-in-situ method has many problems because of the long duration of construction, occupation of sidewalks and low strength of the concrete after curing. In order to solve the problems, field load tests for the prefabricated DSF foundation made by combination of column and foundation was conducted to know load-deformation behavior by torsional tests.

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초고강도 ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$) P.C Bearing Plate 개발에 관한 연구 (A Study on the Development of a Ultra-Strength Precast Concrete Bearing Concrete Bearing Plate)

  • 소현창;정병욱;김재우;문성규
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 봄 학술발표회 논문집
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    • pp.643-648
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    • 1997
  • P.C Bearing Plate method, corresponding to the existing steel plate build-up method, is developed by the very first in domestic and is applied to the foundation in the HYUNDAI building at Kang-Nam. P. C Bearing Plate produced in ourself P.C plant can stand against vertical load of 7,000ton obtaining allowable force of soil. It is possible to minmize cost expediting, do site assembling and omit unnecessary excavation work by plant prefabrication of foundation member. The purpose of this paper is to study the optimum mixing design of Ultra-high strength concrete ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$), crack control through measuring the heat of hydration, mock up test for the optimum curing method. As mentioned above, developing the Ultra-high strength Precast Concrete Bearing Plate set up successfully in the site foundation work of the HYUNDAI Building at Kang-Nam.

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