• Title/Summary/Keyword: prefabrication

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New or Renew: Constructing Tomorrow with Kit of Parts

  • Ilkay Standard;Sena Kucukayan
    • International Journal of High-Rise Buildings
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    • v.13 no.1
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    • pp.97-102
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    • 2024
  • In this paper, we would like to share our ongoing research on global population and demographic shifts and the corresponding need for diverse responses. As population growth varies worldwide, the pressing issue is the current global housing shortage. The USA alone lacks 4 million homes, underlining the urgency for new construction and renewal of existing. Our focus is primarily on new building processes, which must also incorporate elements of renewal for future sustainability. Our research addresses several key questions: How will roles for construction professionals change? What should be the primary goal of the design process? What types of technologies are currently available, and which aspects of the process can be enhanced with AI? A significant part of our study is exploring sustainable building methods that reduce embodied carbon and increase speed of construction. Our goal is to extend the transition from smart homes to cities, analyzing the evolution towards smart communities and cities. A critical aspect of our research is the 'kit of parts concept, involving prefabrication and modular construction. This approach is essential for both rebuilding and new projects, potentially lowering costs in manufacturing and design for long term. Lastly, we present a detailed comparison of the construction industry with manufacturing.

A Study on the Pre-fabrication of Three-story Column Re-bars for Saving Construction Time of High-rise Buildings (초고층 건물 공기단축을 위한 기둥철근 3개층 선조립공법에 관한 연구)

  • Kim, Gwang Hee;Kim, Jae Yeob;Seo, Deok Seok;An, Sung Hoon;Choi, Hee Bok;Jung, Beong Won
    • KIEAE Journal
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    • v.7 no.2
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    • pp.39-46
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    • 2007
  • A high-rise building construction in Korea has some problems in engineering, construction and management technologies although the high-rise building construction is recently booming. In addition, the lack of skilled construction labors is increasing, so the development for methods is needed to reduce the labors by prefabrication and mechanization. A re-bar work is one of very important works with regard to cost and schedule management in the high-rise building construction. Nevertheless, the re-bar work has some problems that it is needed many re-bars for joints linking and much time for lifting due to high-rise buildings, and it is difficult to level the skill of labors. So, in this study, the pre-fabrication of three-story height in column re-bars is proposed and the results of an implementation are analyzed and explored by a case study. As the results of case study, the pre-fabrication of three-story heights in column re-bars could reduce the cost in the re-bar work and accelerate the time in the structural frame work. In addition, the pre-fabrication of three-story height in column re-bars could solve the problems such as the waste of many re-bars for joints linking, and the lack of the skilled labors.

An Experimental Study of Tension Properties on New Developed Up-Set Coupler (Up-Set Coupler 이음철근의 인장특성에 대한 실험적 연구)

  • Sim, Jong-Sung;Park, Cheol-Woo;Kang, Tae-Sung;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.109-115
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    • 2008
  • As structures are getting super-rise and large-sized, introducing the construction methods such as prefabrication of bar-meshes and complex method are being actively discussed to pursue the high quality of reinforced concrete, the simplification of field works, and the reduction of duration, as well as the study on how to connect reinforcing rods, which occurs while applying the same methods, is in progress Also, the pressure welded joint is a kind of method that heats the ends of reinforced bars locally and joint them, and after the pressure welding, the vulnerable part in the reinforced bar occur. Thus, in the construction field, the throughout quality control is necessary because of the delayed duration and the lowered construct ability. In this study, of the traditional lap splice method and the mechanical splice one, the screw coupler, we tried to look into through experiments the prefabrication method of bar-meshes, a typical joint method usually used for the joint parts for PSC structures applying the reinforced bar with its big diameter, and a newly-developed up-set coupler method. And we also examined the characteristic of tensile.

An Experimental Study on Flexural Strength of Lip-Type Modular Steel Concrete Beam (Lip-Type 모듈형 SC보의 휨내력에 관한 실험적 연구)

  • Ahn, Hyung Joon;Shin, Il Kyoun;Ryu, Soo Hyun
    • Journal of Korean Society of Steel Construction
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    • v.18 no.2
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    • pp.261-270
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    • 2006
  • In this paper, the basic data regarding the application of the MSC (Modular Steel Concrete) beam are presented by comparing the experimental value with the theoretical value, focusing on the bending behavior of the Lip-type MSC beam, which is composed of steel and concrete. Considerable manpower is needed to fabricate the traditional MSC beam, particularly for the tasks of cutting, welding, etc. Because much time is needed to fabricate the traditional SC beam, the prefabrication concept is introduced, easily produce the required size of the SC beam by prefabricating the side module and the lower module, which is made up of a steel sheet. The result indicates that the method of uniting the modules, an d the composition method with concrete, should be improved. The proposed MSC beam can be used as a new structural member by increasing its coherent reinforcement with modules and the composition ratio of steel and concrete through a future study.

Industrialized Building Systems for the Kingdom of Saudi Arabia

  • Santoso, Try P.;Trigunarsyah, Bambang;Hassanain, Mohammad A.;Tuffaha, Firas
    • International conference on construction engineering and project management
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    • 2017.10a
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    • pp.73-79
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    • 2017
  • Rapidly expanding population in the Kingdom of Saudi Arabia has a massive impact to put pressure on the shortage of housing and existing infrastructure. With average population growth rate of 1,9% yearly, the population in Saudi Arabia is projected to increase from 31 million in 2015 to 37 million in 2025. According to the housing ministry, Saudi Arabia needs to provide 3.3 million units to meet the demand in 2025, which is about 300,000 unit a year. In the past 40 years, using the conventional construction method, the Saudi construction industry was only able to build about 150,000 units per year. To meet the demand gap for the housing shortage, a new approach and innovation in construction methods are needed. Industrialized construction as an approach in construction methods has been studied and implemented in some countries that experienced similar corncerns. Industrialized construction can be defined as the implementation of manufacturing methods to construction-related activities to improve quality, reduce cost and project duration. Compared to the conventional construction method, prefabrication as industrialized construction methods has reduced construction labor on-site by 9.5%, construction project duration by 20%, and construction waste by 56%. It improves the quality, durability and cost saving not only for construction project owners, but also construction contractors. This paper discusses the possibility of 'industrialization' of building system in the Kingdom of Saudi Arabia as a solution for the housing shortage. It is an initial part of a study aims to develop a framework to develop industrialized building system in the Kingdom of Saudi Arabia. The is paper based on extensive literature review and case studies.

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Analytical model for the composite effect of coupled beams with discrete shear connectors

  • Zheng, Tianxin;Lu, Yong;Usmani, Asif
    • Structural Engineering and Mechanics
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    • v.52 no.2
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    • pp.369-389
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    • 2014
  • Two-layer coupled or composite beams with discrete shear connectors of finite dimensions are commonly encountered in pre-fabricated construction. This paper presents the development of simplified closed-form solutions for such type of coupled beams for practical applications. A new coupled beam element is proposed to represent the unconnected segments in the beam. General solutions are then developed by an inductive method based on the results from the finite element analysis. A modification is subsequently considered to account for the effect of local deformations. For typical cases where the local deformation is primarily concerned about its distribution over the depth of the coupled beam, empirical modification factors are developed based on parametric calculations using finite element models. The developed analytical method for the coupled beams in question is simple, sufficiently accurate, and suitable for quick calculation in engineering practice.

Development of Creative Design and Construction Methods of Bridge Piers using 3D Model (3차원 모델 기반의 미적 교각 설계 및 시공 기술 개발)

  • Lee, Sang-Yong;Dong, Ngoc Son;Shim, Chang-Su
    • Journal of KIBIM
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    • v.5 no.2
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    • pp.12-18
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    • 2015
  • Bridge piers typically have circular or rectangular shapes without decorative design. Prefabrication for accelerated construction has been widely adopted in bridge structures. Cost for steel formwork is a main restriction of creative irregular shapes. 3D modelling techniques allow creative design of columns and 3D printing provides possibility to minimize the fabrication cost. In this paper, 3D design process of bridge piers was suggested by converting 2D picture into 3D decorative shape. Formwork design using 3D printed panels was also proposed and mock-up tests were conducted. Precast columns need accurate geometry control from fabrication to assembly. Laser scanning and geometry control devices were adopted. Through the digitalized process of design, fabrication and assembly, creative design of structures can be realized in reasonable cost range.

Ecological Characteristics of Usonian Houses of Frank Lloyd Wright (프랭크 로이드 라이트의 유소니언 주택의 생태적 특성)

  • Yoon, Jiyoung
    • KIEAE Journal
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    • v.10 no.3
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    • pp.17-26
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    • 2010
  • This study aims at exploring the characteristics of the Usonian houses of Frank Lloyd Wright from an ecological viewpoint. After considering the definition and application of ecological architecture through literature review, 28 Usonian houses were selected and analyzed for the study. Also, nine Usonian houses, which clearly have ecological and historical importance, were visited and more thoroughly analyzed. The result shows that Usonian houses are ecological in terms of 1) the relationship among nature, landscape and house, 2) the orientation, natural light and natural ventilation, 3) the use of natural local materials including wood, stones and bricks, 4) the use of floor heating (the On-dol system inKorea), 5) the human scale, 6) the use of the board and batten unit (an early system of prefabrication), and 7) the openness and flexibility of floor plans.

Behavior of Integrated Column and Foundation by Field Load Tests (기초와 기둥 통합구조물의 현장시험 및 거동)

  • Yoon, Yeo-Won;Kim, Keun-Soo;Min, Kwang-Hong;Lee, Young-Ho;Kim, Dae-Hak
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1073-1076
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    • 2010
  • Shallow foundations of various columns such as traffic signs, CCTVs, traffic lights, street lights, steel telephone poles and so on are made by cast-in-situ concrete method. However, typical cast-in-situ method has many problems because of the long duration of construction, occupation of sidewalks and low strength of the concrete after curing. In order to solve the problems, field load tests for the prefabricated DSF foundation made by combination of column and foundation was conducted to know load-deformation behavior by torsional tests.

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A Study on the Development of a Ultra-Strength Precast Concrete Bearing Concrete Bearing Plate (초고강도 ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$) P.C Bearing Plate 개발에 관한 연구)

  • 소현창;정병욱;김재우;문성규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.643-648
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    • 1997
  • P.C Bearing Plate method, corresponding to the existing steel plate build-up method, is developed by the very first in domestic and is applied to the foundation in the HYUNDAI building at Kang-Nam. P. C Bearing Plate produced in ourself P.C plant can stand against vertical load of 7,000ton obtaining allowable force of soil. It is possible to minmize cost expediting, do site assembling and omit unnecessary excavation work by plant prefabrication of foundation member. The purpose of this paper is to study the optimum mixing design of Ultra-high strength concrete ($\acute{f}_{C91}$= 950kg/$\textrm{cm}^2$), crack control through measuring the heat of hydration, mock up test for the optimum curing method. As mentioned above, developing the Ultra-high strength Precast Concrete Bearing Plate set up successfully in the site foundation work of the HYUNDAI Building at Kang-Nam.

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