• Title/Summary/Keyword: pre-insulated pipe

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A Study on Alternative Backfill Material for Pre-insulated Pipe through the Laboratory Tests (실내시험을 통한 이중보온관 되메움 대체재료에 관한 연구)

  • Choi, Bong-Hyuck;Kim, Jin-Man;Yoo, Han-Kyu
    • Journal of the Korean Geotechnical Society
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    • v.27 no.9
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    • pp.5-11
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    • 2011
  • This paper recommends the alternative back-fill material for the pre-insulated pipe based on the results of tests performed using different kinds of backfill material. In this study, laboratory tests were preformed to determine the behavior of the pre-insulated pipe caused by variation on grain size distribution, friction characteristics and earth pressure characteristics of different types of backfill material. Two types of natural sand (fine-grained and coarse-grained sand) and crushed sand, and two types of gravel (10mm, 20mm) were used as backfill material in the laboratory tests. The laboratory test results were analyzed and compared with the pre-insulated pipe backfilled with the standard medium-grained sand. Based on the evaluation and comparison of laboratory test results, it was determined that crushed sand is the most suitable back-fill material that can be used as an alternative for medium grained sand for pre-insulated pipes.

The Stability Assessment of Backfill Materials and External Loads in Pre-Insulated District Heating Pipes (지역난방 열배관의 외부작용력 및 되메움재의 안정성 확보에 관한 연구)

  • Kim, Jin-Man;Choi, Bong-Hyuck;Ko, Hyun-Il
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.656-661
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    • 2009
  • In this study, theoretical analysis and evaluation tests were performed to assess the pipe stability against compaction equipments and vehicle loads when conventional construction criteria for pre-insulation heating pipes are applied and the alternative material, crushed sand, are used for backfills. The research outcomes shows that (1) the conventional code criteria for pre-insulated heating pipes is well established to support compaction equipments and vehicle loads, (2) the crushed sands as an alternative is usable as backfill materials for pre-insulated heating pipes based on the suitability evaluations of various types of pipes, and (3) the crushed sand agree well with the design consideration of pre-insulated heating pipes construction in the points of economical efficiency and construction criteria.

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A Study on Blasting Vibration Control Criteria for Pre-insulated Pipe through the Numerical Analysis (수치해석을 이용한 이중보온관 발파진동 관리기준에 관한 연구)

  • Choi, Bong-Hyuck;Cho, Jin-Woo;Kim, Jin-Man;Yoo, Han-Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1471-1478
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    • 2013
  • In this paper, numerical analysis with varying distance and burial depth was performed to recommend the blasting vibration control standard for pre-insulated pipes. The blasting load model applied in the numerical analysis was verified to the comparison with the results of the field tests. It was determined from the results of the numerical analysis that the effective stress either exceeds or approaches the allowable stress of the inner steel pipe for vibration velocity greater than 4.0cm/sec while stability is obtained for vibration velocity below 4.0cm/sec. Therefore, it was determined that the blasting vibration control criteria for pre-insulated pipes must not exceed 4.0cm/sec.

A Study on Alternative Backfill Material for Pre-insulated Pipe through the Field Tests (현장시험을 통한 이중보온관 되메움 대체재료에 관한 연구)

  • Choi, Bong-Hyuck;Kim, Jin-Man;Yoo, Han-Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.1C
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    • pp.1-6
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    • 2012
  • In this study, field tests were performed to evaluate the stability of pre-insulated pipe during the compaction operation and to recommend an alternative backfill material. Three types of natural sand (fine-grained and medium-grained, coarse-grained sand), crushed sand and two types of gravel (10 mm, 20 mm) were used as backfill material in the field tests. Field tests were performed to determine the behavior (earth-pressure and deformation, installation damage) of the pre-insulated pipe due to variation of different types of backfill material. Based on the evaluation and comparison of field test results, it was determined that crushed sand is the most suitable back-fill material that can be used as an alternative for medium grained sand for pre-insulated pipes with respect to the engineering behavior and material supply.

The study of developing the freezing seal isolation method for the pre insulated heat transfer pipe (이중보온 열수송관에 대한 동결차수공법개발에 관한 연구)

  • You, Byounghee;Ahn, Changkoo;Kim, Woocheol;Shin, Ikho
    • Journal of Energy Engineering
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    • v.26 no.3
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    • pp.105-112
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    • 2017
  • A lot of piping systems have been used from nuclear power systems to water supply systems. The maintenance of the piping systems is needed to ensure proper operation of the piping systems. Failure of the large pipe systems especially such as KDHC(Korea District Heating Corporation) can be a matter directly related to the enterprise productivity and profitability. It can also lead to very important issues in promoting public safety and convenience. Therefore a method of quick and safety repairs have been emerged as the most important problem. In this study, freezing seal isolation method using liquid nitrogen cryogenic refrigerant was developed for the maintenance of a pre insulated heat transport pipe of KDHC with a diameter of 300 mm. In this study, by employing computational analysis techniques we performed the flow and heat transfer analysis for the targeted pre insulated heat transfer pipe and freezing seal jacket(ice-Plug) and have selected for optimal system. The detailed design model based on the results of the computational analysis finally was produced. A laboratory-scale test apparatus were designed and the freezing seal isolation self-test carried out. Also the performance assessment tests in the test bed of KDHC were carried out for on-site application.

The Failure Analysis of Double Pipe for Insulation Used Power Plant by Grooving Corrosion (발전소용 이중보온용 강관의 홈부식(Grooving Corrosion)에 의한 파손 분석)

  • Ham, Jong-Oh;Park, Ki-Duck;Park, Sung-Jin;Sun, Il-Sik
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.197-206
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    • 2015
  • Failure analysis of pre-insulated pipe (SPPS 380, 400A) transporting high temperature water ($95{\sim}110^{\circ}C$) for a plant was carried out. The damaged area (${\Phi}5mm$) of pre-insulated pipe was found only on welds. The chemical composition of damaged pipe meets specification of carbon steel pipes for pressure service (KS D 3562). As results of microstructure analysis, crack propagated from outer to inside after pitting corrosion occurred on the outside surface. The non-metallic inclusion existed on the end of crack. And the non-metallic inclusion continuously and linearly formed along with the bond line of welds. Based on SEM-EDS analysis, the nonmetallic inclusions have higher Manganese (Mn) and Oxygen (O) content but sulfur (S) was not detected. As results of water quality analysis, hydrogen ion concentration and minerals like Fe, Mg, Si were in low level. But the content of dissolved oxygen (11.2 ppm) was slightly higher than that of standard. It seems that the cause of damaged pipe is grooving corrosion due to MnO inclusion formed on bond line and corrosion took place nearby welds.

Study on Local Buckling of District Heating Pipes Using Limit State Design (한계상태 설계법을 이용한 지역난방 열배관의 국부좌굴 연구)

  • Kim, Joo-Yong;Lee, Sang-Youn;Ko, Hyun-Il;Cho, Chong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1829-1836
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    • 2010
  • The district heating system distributes the heat generated from a cogeneration plant to wider locations. In this process, the district heating pipe (DHP) is subjected to internal and external loadings. The internal loadings are generally caused by the operating conditions such as water temperature and internal pressure. Frictional interactions between the pipes and the soil contribute to the external loadings. Thus, investigation of the mechanisms of failure of DHPs will help to guarantee both mechanical stability and heating efficiency. In this study, we investigate the local buckling of DHPs using limit state design (LSD). Two methods are considered: the use of the limit state for the width-thickness ratio and the use of the limit state for the strain. The results are used to confirm that the DHP is stable under local buckling. Finally, we suggest a minimum preheating temperature for avoiding local buckling.