• 제목/요약/키워드: powdering

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고강도 용융아연 도금강판의 파우더링 특성에 미치는 실리콘 및 합금화 열처리의 영향 (Effect of Silicon in Steels and Galvannealing Heat Cycles on Powdering Behavior of High Strength Galvannealed Steels)

  • 이호종;오용택;김종상
    • 한국표면공학회지
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    • 제33권2호
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    • pp.135-144
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    • 2000
  • Hot-dip galvannealed sheet (GA) with high strength of $45kg/mm^2$ in tensile strength, has developed for automotive applications. However, for a successful application, the powdering behaviour of GA must be minimized. The powdering of galvannealed coatings was reduced as the silicon content in the steel increased. Rapid heating and rapid cooling rate during the galvannealing process improved the powdering resistance due to the suppression of not only the ξ phase, but also the $ \Gamma _1$, phase. An analysis of the Fe-Zn alloy phases and its relation to the powdering behaviour are discussed with SEM micrographs.

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저면압 영역에서 합금화 온도에 따른 합금화용융아연도금 강판의 마찰특성 평가 (Evaluation of Frictional Characteristic of Galvannealed sheet steel with different annealing temperatures at Lower Normal Loads)

  • 이정민;전성진;김동환;김동진;박성호;김병민
    • 한국정밀공학회지
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    • 제23권4호
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    • pp.109-115
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    • 2006
  • This paper is designed to estimate friction and powdering characteristic of coating layer on galvannealed sheet steel with different annealing temperature, which is 465, 505, 515 and $540^{\circ}C$, Estimations of powdering and friction were done using a $60^{\circ}$ bending test and one side friction test, respectively. In order to obviously understand the effect of coatings on friction cross-section of coatings before and after friction test was also observed by SEM. The results show that powdering of coatings is increased with increasing of annealing temperature and that friction characteristic greatly depends on powdering which leads to increase of real contact area between tools and coatings.

합금화 용융아연 도금강판의 가공시 손상모델을 이용한 도금층 파우더링에 관한 유한요소 해석 (Finite Element Analysis of Powdering of Hot-dip Galvannenled Steel using Damage Model)

  • 김동욱;김성일;장윤찬;이영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.215-222
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    • 2007
  • Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and there for is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. In addition, forming equipment might be polluted with debris by powdering. Therefore, various research have been carried out to prohibit powdering fur improving the quality of GA steel. This paper carried out finite element analysis combined with damage model which simulate the failure of local layer of hot-dip galvannealed steel surface during v-bending test. Since the mechanical property of intermetallic compound was unknown exactly, we used the properties calculated from measurements. The specimen was divided into substrate, coating layer and interface layer. Local failure at coating layer or interface layer was simulated when elemental strain reached a prescribed strain.

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GA 강판의 합금화 온도가 도금층 형성 및 마찰 특성에 미치는 영향 (Effect of Different Annealing Temperatures on Friction Characteristic and Formation of Coatings in Galvannealed sheet steels)

  • 이정민;전성진;김병민;김동환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1012-1015
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    • 2005
  • This paper is designed to estimate friction and powdering characteristic of coating layer on galvannealed sheet steel with different annealing temperature, which is 465, 505, 515 and $540^{\circ}C$. Estimations of powdering and friction were done using a $60^{\circ}$ bending test and one side friction test, respectively. In order to obviously understand the effect of coatings on friction cross-section of coatings before and after friction test was also observed by SEM. The results show that powdering of coatings is increased with increasing of annealing temperature and that friction characteristic greatly depends on powdering which leads to increase of real contact area between tools and coatings.

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생물학적 노출평가를 통한 타겟 제조업 근로자의 공정별 인듐 노출위험성 조사 (Investigating the potential exposure risk to indium compounds of target manufacturing workers through an analysis of biological specimens)

  • 원용림;최윤정;최성렬;김은아
    • 한국산업보건학회지
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    • 제24권3호
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    • pp.263-271
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    • 2014
  • Objectives: Along with the several cases of pulmonary disorders caused by exposure to indium that have been reported in Japan, China, and the United States, cases of Korean workers involved in processes that require handling of indium compounds with potential risk of exposure to indium compounds have also been reported. We performed biological monitoring for workers in various target manufacturing processes of indium, indium oxide, and indium tin oxide(ITO)/indium zinc oxide(IZO) in domestic factories. Materials: As biological exposure indices, we measured serum concentrations of indium using inductively coupled plasma mass spectrometry, and Krebs von den Lungen 6(KL-6) and surfactant protein D(SP-D) using enzyme-linked immunosorbent assays. We classified the ITO/IZO target manufacturing process into powdering, mixing, molding, sintering, polishing, bonding, and finishing. Results: The powdering process workers showed the highest serum indium level. The mixing and polishing process workers also showed high serum indium levels. In the powdering process, the mean indium serum concentration in the workers exceeded $3{\mu}g/L$, the reference value in Japan. Of the powdering, mixing, and polishing process workers, 83.3%, 50.0%, and 24.5%, respectively, had values exceeding the reference value in Japan. We suppose that the reason of the higher prevalence of high indium concentrations in powder processing workers was that most of the particles in the powdering process were respirable dust smaller than $10{\mu}m$. The mean KL-6 and SP-D concentrations were high in the powdering, mixing, and polishing process workers. Therefore, the workers in these processes who were at greater risk of exposure to indium powder were those who had higher serum levels of indium, as well as KL-6 and SP-D. We observed significant differences in serum indium, KL-6, and SP-D levels between the process groups. Conclusions: Five among the seven reported cases of "indium lung" in Japan involved polishing process workers. Polishing process workers in Korea also had high serum levels of indium, KL-6, and SP-D. The outcomes of this study can be used as essential bases for establishing biological monitoring measures for workers handling indium compounds, and for developing health-care guidelines and special medical surveillance in Korea.

분말가공법에 따른 국내산 사과껍질분말의 총페놀, 총플라보노이드 및 항산화능 비교 (Comparison of Total Phenolics, Total Flavonoids Contents, and Antioxidant Capacities of an Apple Cultivar (Malus domestica cv. Fuji) Peel Powder Prepared by Different Powdering Methods)

  • 윤소정;이진규;이형재
    • 산업식품공학
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    • 제21권4호
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    • pp.326-331
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    • 2017
  • 과일에는 플라보노이드, 탄닌, 카테킨 등의 폴리페놀 뿐만 아니라 여러 항산화능과 관련된 성분을 많이 함유하고 있으며, 과일의 껍질에는 과육부분보다 2-9배 이상 높은 각종 기능성 성분이 많은 것으로 보고되고 있다. 국내에서 사과는 가장 많이 생산되는 과일 중에 하나이며, 사과껍질에는 quercetin의 함량이 높은 것으로 알려져 있다. 하지만 국내에서 사과껍질의 항산화능을 분석하거나 이를 이용하여 식품에 적용한 연구는 부족한 실정이다. 따라서 국내산 사과껍질 원물 균질액, 동결건조분말, 열풍건조분말 및 초미세분말의 총페놀함량(TPC), 총플라보노이드함량(TFC), ABTS radical 소거능(ABTS), DPPH radical 소거능(DPPH)을 비교하고, 이를 통해 사과껍질을 식품 소재로 활용 시 최적 분말화 및 추출조건을 알아보고자 했다. TPC는 동결건조분말, 열풍건조분말의 추출물에서 가장 높게 나타났고, TFC는 초미세분말 추출물에서 가장 높게 나타났다. ABTS 라디컬 소거능은 초미세분말에서, DPPH 라디컬 소거능은 동결건조분말에서 가장 높게 측정되었다. 이상의 결과를 통해, 동일 품종의 사과껍질을 사용한 경우 원물의 가공방법 및 추출조건에 따라 각 기능성의 차이가 나타났다. 이중, 초미세분말에서 TFC와 ABTS 라디컬 소거능이 가장 높은 결과를 나타낸 것을 볼 때, 분말화 방법 등 가공조건의 차이에 의해 개발된 중간소재의 여러 기능성에서 차이가 날 수 있다는 결과를 얻었다. 따라서 본 연구를 통해 기능성이 향상된 분말화된 식품중간소재 개발 시 여러 가공조건에 의해 영향을 받을 수 있으므로, 이를 고려하는 것이 중요하다는 것을 알 수 있었다.

용융안연 도금욕의 Ni첨가가 도금강판의 게면반응 및 내식성에 미치는 영향 (Effect of Ni Addition Interfacial Reaction and Corrosion Resistance in Hot Dip Galvanizing)

  • 이경구;시희봉;이도재
    • 한국표면공학회지
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    • 제31권6호
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    • pp.379-388
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    • 1998
  • The iron-zinc interfacial reaction and corrosin properties in galvanizing bath containning Ni have been intestigated. The substrate steel plates were galvanized in Zn or Zn-0.018Al baths with various Ni contents. The corrosion resistance of galvanized specimens was also evaluated by $60^{\circ}$bending test for galvannealing speaaimens. The corrosion resistance was improved with Ni addition in pure Zn bath, while deteriorated with Ni addition in Zn-0.18Al bath. The anti-powdering property, on thhe otherhand, was improved with Ni addition in Zn-0.18Al bath, while deteriorated with Ni addition in pure Zn. It was found that the anti-powdering property was improved with increasing $\xi$ phase ratio in reaction layer.

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미끄럼 방지 바닥 도료용 폴리프로필렌 수지의 화학적 분쇄에 관한 연구 (A Study on the Chemical Powdering Process of Polypropylene Resin for Anti-slip Floor Paint)

  • 김대인;정화영;황석환;조익성;윤경준;조백수;김광국;윤강재
    • 한국안전학회지
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    • 제27권6호
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    • pp.78-83
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    • 2012
  • In this study, some experimental results of the peroxide-degradation process of polypropylene(PP) in a co-rotating twin-screw extruder to produce controlled rheology polypropylene(CRPP) are presented. The peroxide was dicumyl peroxide(DCP) and the concentration of DCP was in the range 0-0.3 wt%. It was found that the rheological properties of PP change significantly during reactive extrusion. Melt flow index(MFI) increased with DCP concentration. Intrinsic viscosity decreases with increasing DCP concentration. From dynamic rheological data, number average molecular weight(Mn), weight average molecular weight(Mn) and molecular weight distribution(MWD) were calculated. Results indicated that Mw decreases and MWD becomes narrower with increasing peroxide concentration. Especially, particle size distribution of CRPP decreases with increasing DCP concentration by chemical powdering process, and anti-slip floor paint, CRPP(DCP 0.2 wt%) powder by 10phr was friction coefficient 2.15 ${\mu}$, abrasion resistance 511.18%.

사료제조공장 내 공기 중 세균과 진균 분포에 관한 연구 (Distribution of airborne microorganism in the feedstuff manufacture factory)

  • 김기연;정연일;김치년;원종욱;노재훈
    • 한국산업보건학회지
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    • 제17권4호
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    • pp.335-342
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    • 2007
  • The objective of the study is to investigate the distribution patterns of airborne bacteria and fungi in the feedstuff manufacture factory. The mean levels of airborne bacteria and fungi in the feedstuff manufacture factory were $113({\pm}18)cfu/m^3$ and $89({\pm}5)cfu/m^3$ for pelleting process and $198({\pm}5)cfu/m^3$ and $124({\pm}12)cfu/m^3$ for powdering process, respectively. The percentage of respirable and total concentration of airborne bacteria and fungi in the feedstuff manufacture factory ranged from 60% to 90% and were higher in pelleting process than powdering process. The ratio of indoor and outdoor airborne microorganism exceeded 1.0 regardless of types of feedstuff manufacture process. Based on the result of the study, there would be an association between environmental factors such as relative humidity and carbon dioxide and airborne microorganism's bioactivity.