• 제목/요약/키워드: porous metallic materials

검색결과 49건 처리시간 0.024초

유한요소법을 이용한 마그네슘 분말의 냉간정수압 공정시 치밀화 거동 해석 (Densification Behaviour of Magnesium Powders during Cold Isostatic Pressing using the Finite Element Method)

  • 윤승채;곽은정;최원형;김형근;김택수;김형섭
    • 한국분말재료학회지
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    • 제14권6호
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    • pp.362-366
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    • 2007
  • Magnesium and magnesium alloys are promising materials for light weight and high strength applications. In order to obtain homogeneous and high quality products in powder compaction and powder forging processes, it is very important to control density and density distributions in powder compacts. In this study, a model for densification of metallic powder is proposed for pure magnesium. The mode] considers the effect of powder characteristics using a pressure-dependent critical density yield criterion. Also with the new model, it was possible to obtain reasonable physical properties of pure magnesium powder using cold iso-state pressing. The proposed densification model was implemented into the finite element method code. The finite element analysis was applied to simulating die compaction of pure magnesium powders in order to investigate the density and effective strain distributions at room temperature.

초음파분무 연소법에 의한 나노결정 ZnO 초미분체 제조 (Preparation of Nanocrystalline ZnO Ultrafine Powder Using Ultrasonic Spraying Combustion Method)

  • 김광수;황두선;구숙경;이강;전치중;이은구;김선재
    • 한국재료학회지
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    • 제12권10호
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    • pp.784-790
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    • 2002
  • For mass product of nanocrystalline ZnO ultrafine powders, self-sustaining combustion process(SCP) and ultrasonic spray combustion method(USCM) were applied at the same time. Ultrasonic spray gun was attached on top of the vertical type furnace. The droplet was sprayed into reaction zone of the furnace to form SCP which produces spherical shape with soft agglomerate crystalline ZnO particles. To characterize formed particles, fuel and oxidizing agent for SCP were used glycine and zinc nitrate or zinc hydroxide. Respectively, with changing combustion temperature and mixture ratio of oxidizing agent and fuel, the best ultrasonic spray conditions were obtained. To observe ultrasonic spray effect, two types of powder synthesis processes were compared. One was directly sprayed into furnace from the precursor solution (Type A), the other directly was heated on the hot plate without using spray gun (Type B). Powder obtained by type A was porous sponge shape with heavy agglomeration, but powder obtained using type B was finer primary particle size, spherical shape with weak agglomeration and bigger value of specific surface area. 9/ This can be due to much lower reaction temperature of type B at ignition time than type A. Synthesized nanocrystalline ZnO powders at the best ultrasonic spray conditions have primary particle size in range 20~30nm and specific surface area is about 20m$^2$/g.

정상유동에서 자가팽창성 그래프트 스텐트의 수력학적 특성 (Hydrodynamic Characteristics of Self-expandable Graft Stents in Steady Flow)

  • 이홍철;김철생;박복춘;박복춘
    • 대한의용생체공학회:의공학회지
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    • 제24권1호
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    • pp.37-44
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    • 2003
  • 본 실험연구에서는 정상유동상태에서 새롭게 설계된 자가팽창성 그래프트 스텐트의 수력학적 성능을 평가하고자 하였다. 코팅 재질이 다른 두 개의 그래프트 스텐트와 한 개의 타이티놀 금속스텐트가 실험에 사용되었으며, 유량이 가자 5, 10, 15 1/min에서 스텐트 전후에서의 압력변화 및 속도분포를 측정하였다. 스텐트 삽입에 의한 압력손실은 유량이 증가함에 지수적으로 증가하였다. 특히 15 1/min의 유량에서 다공성 PTFE 그래프트 스텐트와 TiNi 금속스텐트의 압력손실은 거의 동일하나 PU 그래프트 스텐트는 약 6배 이상의 현저한 증가를 보이고 있다. 스텐트 후류에서의 속도분포는 다공성 PTFE 그래프트 스텐트와 TiNi 금속스텐트는 유량에 관계없이 유사한 형태를 보여주고 있다. 그러나, PU 그래프트 스텐트에서는 특히 유량이 10 1/min 이상에서 속도분포가 비대칭적이고 관 중심에서의 상대적인 낮은 유속을 보여주고 있으며, 결과적으로 벽면전단응력 및 수직응력의 증가론 초래하고 있다. 이와같이 PU 그래프트 스텐트의 상대적으로 낮은 수력학적 성능은 스텐트가 보다 작은 관에 삽입되었을때 코팅재질의 낮은 유연성으로 인하여 스텐트의 표면에 주름이 발생하여 유동단면이 비대칭적으로 되고 벽면의 조도가 증가하며, 관벽과 스텐트와 틈새가 존재하여 제트류가 형성되기 때문으로 해석된다.

Effects of iron atom, substrate on two-dimensional C2N crystals

  • Noh, Min Jong;Kim, Yong Hoon
    • EDISON SW 활용 경진대회 논문집
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    • 제5회(2016년)
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    • pp.288-291
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    • 2016
  • Recently, there has been a lot of researches related to two-dimensional (2D) materials due to their new properties and applications emerging upon 2D confinement. A new type of graphene like two-dimensional layer material, nitrogenated holey two-dimensional structure C2N-h2D, that is possession of evenly distributed holes and nitrogen atoms with proper bandgap has been synthesized. Previous calculation studies already have shown that the variance of the orbital interaction, band structure of few-layer C2N-h2D suggests that interlayer coupling does play an important role in its electronic properties. In this point, using first-principles density functional theory calculation, we here explore the effect of porous embedded iron atom and iron substrate on encapsulated few layer C2N-h2D. We show the atomic structures and the corresponding electronic structures of Fe@C2N to elucidate the effect of iron. Finally, this study demonstrates that embedded iron C2N has AA-stacking as most favorable stacked structure in contrast to pure C2N. In addition, iron substrate modifies its encapsulated C2N from semi-metallic states to metallic state.

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공정 계 동결제 슬러리의 동결건조 공정에 의한 Mo 다공체 제조 (Freeze Drying for Porous Mo with Sublimable Vehicles of Eutectic System)

  • 이규태;서한길;석명진;오승탁
    • 한국분말재료학회지
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    • 제20권4호
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    • pp.253-257
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    • 2013
  • Freeze drying for porous Mo was accomplished by using $MoO_3$ powder as the source and camphor-naphthalene eutectic system as the sublimable material. Eutectic composition of camphor-naphthalene slurries with the initial $MoO_3$ content of 5 vol%, prepared by milling at $55^{\circ}C$ with a small amount of oligomeric dispersant, was frozen at $-25^{\circ}C$. The addition of dispersant showed improvement of dispersion stability in slurries. Pores were generated subsequently by sublimation of the camphor-naphthalene during drying in air for 48 h. To convert the $MoO_3$ to metallic Mo, the green body was hydrogen-reduced at $750^{\circ}C$, and sintered at $1100^{\circ}C$ for 2 h. The sintered samples, frozen by heated Teflon cylinder, showed large pores with the size of about 40 ${\mu}m$ which were aligned parallel to the sublimable vehicles growth direction. The formation of unidirectionally aligned pores is explained by the rejection and accumulation of solid particles in the serrated solid-liquid interface.

나노 구리 분말의 냉간정수압 공정에 대한 치밀화 거동 해석 (Analysis of Densification Behavior of Nano Cu Powders during Cold Isostatic Pressing)

  • 윤승채;김형섭;이창규
    • 한국분말재료학회지
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    • 제11권4호
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    • pp.341-347
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    • 2004
  • In the study, a hybrid constitutive model for densification of metallic powders was applied to cold isostatic pressing. The model is based on a pressure-dependent plasticity model for porous materials combined with a dislocation density-based viscoplastic constitutive model considering microstructural features such as grain size and inter-particle spacing. Comparison of experiment and calculated results of microscale and nanoscale Cu powders was made. This theoretical approach is useful for powder densification analysis of various powder sizes, deformation routes and powder processing methods.

A study on Production of Al Foam by Using of Al Return Scrap for Sound and Vibration Absorption Materials

  • Hur, Bo-Young;Kim, Sang-Youl;Park, Dae-Chol;Jeon, Sung-Hwan;Park, Chan-Ho;Yoon, Ik-Sub
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.198-201
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    • 2001
  • Porous structures of aluminum foam have been studied by using return aluminum scrap. The apparent foam shape, foam height, density, pore size and their distributions in various section areas of the experimental samples have been investigated. The sample have been cast into metallic mold, using aluminum foam prepared from a precursor based on pure Al ingot and return aluminum scrap mixed with various amounts of 1-2wt% increasing viscosity and foam agent materials. The process provides for flexibility in design of foam structures via relatively easy control over the amount of hydrogen evolution and the drainage processes which occur during foam formation. This is facilitated by manipulating parameters such as the foaming agent, thermal histories during solidification and mix melt viscosities. A metal for producing the foamed are decomposing a foaming agent in a molten metal such that there is an initial and a subsequent expansion due to foaming agent. It has been found that the Al porous foaming with variation amount of 1∼2wt% foam agent and at 2min holding time, which melting temperature has appeared homogeneous pore size at 650∼700$^{\circ}C$. The compression strength were 10-13 kg/min at 125ppi, and increased by higher pore density. The acoustical performance of the panel made with the foamed aluminum is considerably improved; its absorption coefficient shows NRC 0.6-0.8. It has been found that the Al foam is very preferable for the compactness of the thermal system.

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Hydroxyapatite-Based Biomaterials for Hard Tissue Applications

  • Kim Hae-Won;Kim Hyoun-Ee
    • 대한의용생체공학회:의공학회지
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    • 제26권5호
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    • pp.319-330
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    • 2005
  • Over the past few decades, much effort has been made to improve the mechanical and biological performance of HA, in order to extend its range of applications. As a major inorganic component of human hard tissues, hydroxyapatite bioceramic is regarded as being one of the most biocompatible materials. Numerous in vitro and in vivo studies have confirmed its excellent bioactivity, osteoconductivity and bone forming ability. However, because of its poor mechanical properties, its use in hard tissue applications has been restricted to those areas in which it can be used in the form of small sized powders/granules or in the non-load bearing sites. A number of researchers have focused on improving the mechanical and biological performance of HA, as well as on the formulation of hybrid and composite systems in order to extend its range of applications. In this article, we reviewed our recent works on HA-based biomaterials; i) the strengthening of HA with ceramic oxides, ii) HA-based bioactive coatings on metallic implants, iii) HA-based porous scaffolds and iv) HA-polymer hybrids/composites.

Al-Si 합금 발포금속의 조직 및 기계적 특성에 미치는 Si함량의 영향 (Effect of Si Contents on Structure and Mechanical Properties of Al-Si Alloy Metallic Foams)

  • 김병구;탁병수;정승룡;정민재;허보영
    • 한국주조공학회지
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    • 제30권1호
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    • pp.22-28
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    • 2010
  • Metal foam is a porous or cellular structure material and representative property is a very high porosity. Foamed materials have very special properties such as sound, vibration, energy and impact absorption capacity. Especially this properties are widely used for safety demands of architecture, auto and aircraft industry. But metal foam need to increased its compression strength and hardness. This study were researched about Al-Si alloy foams with variation amount of Si contents for their fabrication and properties such as porosity, cell structure, microstructure and mechanical properties. The result are that the range of pore size is 2~4 $mm{\phi}$, the high porosity are 88%, high yield strength is 1.8MPa, the strain ratio is 60~70% and vickers hardness is 33.1~50.6.

액중 전기선 폭발법에 의한 Ni-free Fe계 나노 합금분말의 제조: 2. 용매의 영향 및 제조 방법에 따른 분말입자의 비교 (Fabrication of Ni-free Fe-based Alloy Nano Powder by Pulsed Wire Evaporation in Liquid: Part 2. Effect of Solvent and Comparison of Fabricated Powder owing to Fabrication Method)

  • 류호진;이용희;손광욱;공영민;김진천;김병기;윤중열
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.112-121
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    • 2011
  • This study investigated the effect of solvent on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid and compared the alloy particles fabricated by three different methods (PWE in liquid, PWE in Ar, plasma arc discharge), for high temperature oxidation-resistant metallic porous body for high temperature soot filter system. Three different solvents (ethanol, acetone, distilled water) of liquid were adapted in PWE in liquid process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. The alloy powder synthesized by PWE in ethanol has good particle size and no surface oxidation compared to that of distilled water. Since the Fe-based alloy powders, which were fabricated by PWE in Ar and PAD process, showed surface oxidation by TEM analysis, the PWE in ethanol is the best way to fabricate Fe-based alloy nano powder.