• 한국세라믹학회지
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• 제52권6호
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• pp.455-461
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• 2015

Porous ceramics with tailored pore size and shape are promising materials for the realization of a number of functional and structural properties. A novel method has been reported for the investigation of the role of SiC in the formation of $SiO_2$ foams by colloidal wet processing. Within a suitable pH range of 9.9 ~ 10.5 $SiO_2$, particles were partially hydrophobized using hexylamine as an amphiphile. Different mole ratios of the SiC solution were added to the surface modified $SiO_2$ suspension. The contact angle was found to be around $73^{\circ}$, with an adsorption free energy $6.8{\times}10^{-12}J$. The Laplace pressure of about 1.25 ~ 1.6 mPa was found to correspond to a wet foam stability of about 80 ~ 85%. The mechanical and thermal properties were analyzed for the sintered ceramics, with the highest compressive load observed at the mole ratio of 1:1.75. Hertzian indentations are used to evaluate the damage behavior under constrained loading conditions of $SiO_2$-SiC porous ceramics.

• 한국세라믹학회지
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• 제50권2호
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• pp.93-102
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• 2013

Macro porous ceramics possessing controlled microstructures and chemical compositions have increasingly proven useful in the industrial sphere. Their sintered structures have found application in both established and emerging, areas such as thermal insulation in buildings, filtration of liquids and molten materials, refractory insulation, bone scaffolds and tissue engineering. Stable ceramic foams can be formed by wet chemical methods using inorganic particles(e.g., $Al_2O_3$ or $SiO_2$). The wet foams are dried and sintered with improved porosity and mechanical properties. This review examines the different techniques used to prepare porous ceramics from ceramic foams, focusing on the explanation of this versatile method of direct foaming from the past to the present. Comparisons of the processes and the processing parameters are explained with the produced microstructures.

• 한국세라믹학회지
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• 제31권11호
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• pp.1337-1345
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• 1994

Glasses in the system of 45CaO-25TiO2-30P2O5 containing 1 mole% of M2O(M=Li, Na, K) were melted and crystallized. And their crystal phases were Ca3(PO4)2, CaTi4(PO4)6, and TiO2. Porous glass-ceramics with skeleton of two crystal phase CaTi4(PO4)6 and TiO2 were prepared by selective leaching of Ca3(PO4)2 with 0.1 N-HCl. Glass transition temperature(Tg) and crystallization temperature(Tc) were decreased by addition of 1 mole% alkali metal oxide. Pore size of porous glass-ceramics was increased with increasing heat treatment temperature and its dependence on heat treatment temperature was decreased with addition of Na2O and K2O. It was found that porous glass-ceramics of parent glass and containing 1mole% M2O(M=Li, Na, K) composition had maximum specific surface area, porosity and maximum of crystallzed phase by heat treatment at 80$0^{\circ}C$, 76$0^{\circ}C$, 78$0^{\circ}C$, 80$0^{\circ}C$ respectively.

• 한국재료학회지
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• 제32권2호
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• pp.85-93
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• 2022

Porous mullite-corundum ceramics were prepared using organic foam impregnation method with alumina and silica as raw materials. The influence of alkaline treatment and surfactant modification on polyurethane foam were studied. Effects of sintering process and material composition on porous mullite-corundum ceramics were investigated. The results show that the hang-pulp quantity of polyurethane foam increases with alkaline treatment. After treatment with 3 wt% SDS solution, the hang-pulp quantity of polyurethane foam further improved. Open porosity of sample decreased with elevation of sintering temperature and holding time, and compressive strength of sample showed a trend opposite to the change of porosity. The open porosity of the sample was enhanced by the increase of m(Al₂O₃/SiO₂); the compressive strength decreased with increase of m(Al₂O₃/SiO₂). However, when m(Al₂O₃/SiO₂) was 2.5, the compressive strength of the sample reached 6.23 MPa, and the open porosity of the sample was 80.7 %.

• 한국결정성장학회지
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• 제4권3호
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• pp.284-293
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• 1994

분말상의 유기물인 나프탈렌, 파라핀 및 과산화수소 그리고 과산화수소와 함께 염화파라핀을 사용하여 hydroxyapatite 다공체를 제조하고, 그 특성을 검토하였다. 나프탈렌 분말 입자의 양과 크기에 따라 다공체 기공의 크기와 제어가 가능했다. 또한 나프탈렌의 함량이 많아짐에 따라 기공률은 증가하지만 강도는 상대적으로 감소하였다. $H_20_2$를 사용한 경우에는 해면상의 다공체를 얻을 수 있었지만, 기공률 및 성형체의 모양을 제어하기가 어려웠다. 염화파라핀 $H_20_2$를 함께 사용한 경우, 해면상의 다공체는 물론 50% 이상의 높은 기공률의 제어가 가능하였다.

• 한국지반환경공학회 논문집
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• 제15권12호
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• pp.25-34
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• 2014

천연제올라이트와 제강전로슬래그를 목분과 함께 혼합 소성한 구형(Spherical type)의 다공성 ZSF 세라믹이 충진된 컬럼을 통해 산성광산배수의 처리 가능성을 파악하고 미세분석을 이용하여 산성광산배수 내 중금속의 제거기작을 연구하고자 하였다. 운전기간 110일(약 3.7개월) 동안 중금속의 평균 제거효율은 Al 98.7, As 98.7, Cd 96.0, Cu 89.1, Fe 99.5, Mn 94.4, Pb 96.3, Zn 80.8 %로서 높은 중금속 제거효율을 장기간 유지하는 것으로 나타났다. 컬럼연속 실험에서 다공성 ZSF 세라믹의 평균 중금속 제거능은 Al 21.76, As 1.52, Cd 1.27, Cu 3.41, Fe 44.83, Mn 3.48, Pb 2.36, Zn $3.76mg/kg{\cdot}day$로 파악되었다. SEM, EDS 및 XRD을 이용한 미세분석 결과 산성광산배수 내 중금속은 다공성 ZSF 세라믹에 의해 중화침전뿐만 아니라 흡착 및 이온교환 등 복합적인 기작에 의해 제거될 수 있다는 사실을 나타내고 있었다. 컬럼연속 실험을 통해 다공성 ZSF 세라믹은 산성광산배수 내 중금속을 장기간 안정적으로 제거할 수 있는 효과적인 처리제임을 확인할 수 있었다.

• 한국세라믹학회지
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• 제46권1호
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• pp.108-115
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• 2009

In this study, a novel-processing route for producing microcellular zirconia ceramics has been developed. The proposed strategy for making the microcellular zirconia ceramics involves hollow microsphere as a pore former which has extremely low density of $0.025\;g/cm^3$. Effects of hollow microsphere content and sintering temperature on microstructure, porosity, pore distribution, and compressive strength were investigated in the processing of microcellular zirconia ceramics. By controlling the content of hollow microsphere, it was possible to make the porous zirconia ceramics with porosities ranging from 45% to 75%. Typical compressive strength value of microcellular zirconia ceramics with ${\sim}65%$ porosity was over 50 MPa. By adjusting the mixing ratio of large and small zirconia powders, it was possible to control the pore structure from close to open pores.

• 한국세라믹학회지
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• 제41권7호
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• pp.541-547
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• 2004

일반적으로 혼합분말의 소결에서 작은 입자에 큰 입자의 첨가는 소결성의 저하를 가져온다. 본 연구에서는 이러한 원리를 이용하여 작은 SiC 입자에 큰 SiC 휘스커 또는 큰 SiC 입자를 첨가하여 소결성을 저하시키고, YAG(Y$_3$A1$_{5}$O$_{12}$)상을 소결 첨가제로 사용함으로서 다공질 SiC 세라믹스를 제조하였다. 제조된 다공질 SiC 세라믹스의 기공율은 큰 입자의 함량과 소결 압력을 제어함으로서 0.3-39% 범위에서 제어할 수 있었다. 기공율은 큰 입자의 함량이 증가함에 따라 증가하였고, SiC 휘스커를 첨가하는 것이 큰 SiC 입자를 첨가하는 것 보다 기공율을 높이는데 효과적이었다. 제조된 다공질 세라믹스에서 기체의 통기성은 기공율이 증가함에 따라 증가하였고, 굽힘강도는 기공율이 증가함에 따라 감소하였다. 기공율이 18% 이상인 다공질 SiC 세라믹스의 경우에 주목할 만한 변형율이 관찰되었다.

• 한국산학기술학회논문지
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• 제1권1호
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• pp.27-32
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• 2000

인산염계 Ag₂OㆍLi₂OㆍCaOㆍTiO₂ㆍP₂O/sub 5/ 조성에 CuO를 0.05∼l.5 mole 첨가하여 다공성 글래스 세라믹스를 제조하였으며. 제조된 모유리는 최적 핵형성을 위해 610℃. 최고 결정성장을 위해 840℃에서 열처리하였다. 1N-HC1에서 β-Ca₃(PO₄)결정상만을 선택적으로 용출하였으며 LiTi₂(PO₄)₃상과 AgTi₂(PO₄)₃결정상이 존재하는 Glass Ceramics를 제조하였다. 다공성 글래스 세라믹스의 항균효과 및 특성을 평가하였다. Staphylococcus aureus와 Salmonella typhi 균이 본 연구에 사용되었으며, 탁월한 항균효과를 나타내는 것으로 평가되었다.

• 한국세라믹학회지
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• 제47권6호
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• pp.509-514
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• 2010

Porous mullite-bonded SiC (MBSC) ceramics were fabricated at temperatures ranging from 1400 to $1500^{\circ}C$ for 2 h using silicon carbide (SiC), alumina ($Al_2O_3$), strontium oxide (SrO), and poly (methyl methacrylate-coethylene glycol dimethacrylate) (PMMA) microbeads. The effect of template content on porosity, pore morphology, and flexural strength were investigated. The porosity increased with increasing the template content at the same sintering temperature. The flexural strength showed maximum after sintering at $1450^{\circ}C$/2 h for all specimens due to small pores and dense strut. By controlling the template content and sintering temperature, it was possible to produce porous MBSC ceramics with porosities ranging from 30% to 54%. A maximum flexural strength of ~51MPa was obtained at 30% porosity when no template were used and specimens sintered at $1450^{\circ}C$/2 h.