• Title/Summary/Keyword: polyketone

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Effect of Thermal Aging on the Change of Interfacial Adhesion between Polyketone Cord and Rubber by RFL Primer Treatment (RFL 프라이머 처리에 따른 폴리케톤 코드사와 고무 간의 계면접착성 변화에 열노화가 미치는 영향)

  • Jo, Hani;Oh, Woo Jin;Kang, Song Hee;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.30 no.2
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    • pp.77-89
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    • 2018
  • In the case of fiber/rubber composites for tire applications, the interfacial adhesion between fiber and rubber significantly affects the physical properties of the finished products. Generally, organic synthetic fibers used for tire cords are treated with resorcinol formaldehyde latex(RFL) primer on the surface of the fiber to improve the adhesion to rubber. Changes of adhesion between rubber and tire cords might weaken as temperature rises due to overheating of car engine and friction with road. In this study, the effects of temperature on the primer treated polyketone cord/rubber composites and the changes in interfacial adhesion were investigated. Polyketone cord/rubber composites were prepared after RFL solution treatment on the surface of polyketone fibers. After that, composites was thermally aged at different temperature conditions(60, 80, 100, $120^{\circ}C$) and times(1, 5, 10, 15days). The adhesion strength of polyketone cord/rubber composite treated with RFL primer was higher than untreated composite by more than 3 times. After heat aging, the adhesion strength of untreated polyketone cord/rubber composites increased while the RFL treated polyketone cord/rubber composites decreased somewhat.

Study on the Mechanical Properties of Polyketone Fiber according to Dyeing and Finishing Process (폴리케톤 섬유의 염색 및 후가공 처리에 따른 기계적 물성에 관한 연구)

  • Kim, Sang Yong;Kim, Kyung Min;Lee, Won;Lee, Deuk Jin;Whang, Sun Dong;Yang, Sung Yong
    • Textile Coloration and Finishing
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    • v.29 no.2
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    • pp.97-103
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    • 2017
  • Polyketone fiber, a newly developed high strength fiber, has a tenacity and modulus similar to the p-aramid fiber, and can be used for reinforcing mechanical rubber goods(MRG), such as tires, hoses, and technical textiles. It will be expected for replacement of super fiber such as aramids and increasing the technical textile market share. This paper surveys the mechanical properties of polyketone fiber for technical textiles. For this purpose, dyed polyketone fabric is prepared, mechanical properties of coated and uncoated polyketone fabrics such as tensile strength, elongation and tear strength were examined before and after weather resistance test(temperature $63{\pm}3^{\circ}C$, humidity 60%, amount of power $0.35w/m^2$). The differences of mechanical properties between uncoated and coated fabrics for high functional technical textiles and composite materials are estimated through this study. The UV-stability of polyketone fabric showed obvious improvement after coating. After 168h(7day) of UV exposure, the coated fabric showed less deterioration in mechanical properties with the retained tensile strength and elongation at break greater than 22 and 17% of the uncoated polyketone fabrics values, respectively.

The Effect of Acid Treatment on the Adhesion Property of Polyketone with Rubber (폴리케톤과 고무의 접착성에 미치는 산처리의 영향)

  • Choi, Hae Young;Lee, Tae Sang;Lee, Jong;Lee, Seung Goo
    • Journal of Adhesion and Interface
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    • v.12 no.1
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    • pp.26-33
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    • 2011
  • Phosphoric acid treatments were conducted to improve the adhesion property of polyketone film to rubber. The effects of phosphoric acid treatments were characterized by using a contact angle analyzer and a XPS (X-ray photoelectron spectroscopy). Morphological changes were observed by using a scanning electron microscope (SEM) and an atomic force microscope (AFM) as the acid treatment condition varied in concentration and time. The contact angle was found to significantly decrease with the acid treatment. According to the XPS, increased wettability was attributed to the inclusion of oxygen containing groups such as hydroxyl, carbonyl and carboxyl by acid treatments. Cracks and pores were produced on the polyketone film surface and thus, roughness increased with the acid treatment. Interfacial adhesion strength between polyketone and natural rubber was largely improved by acid treatment due to the increased wettability and roughness of the polyketone surface. However, the higher level of acid treatment caused the degradation of the polyketone surface, and thus, its interfacial adhesion consequently decreased.

Study on the Mechanical Properties of Polyketone Fiber according to Coating Process for Technical Textile (산업용 폴리케톤 섬유의 코팅 가공에 따른 기계적 물성에 관한 연구)

  • Kim, Sang Yong;Jeon, Jae Woo;Kwak, Dong Sub;Lee, Won;Lee, Deuk Jin;Whang, Sun Dong;Do, Sung Jun
    • Textile Coloration and Finishing
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    • v.27 no.4
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    • pp.334-339
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    • 2015
  • Polyketone fiber, a newly developed high strength fiber, has a tenacity and modulus similar to the paramid fiber, and can be used for reinforcing mechanical rubber goods(MRG), such as tires, hoses, and technical textiles. In addition, aliphatic polyketone, which has excellent strength, modulus, chemical stability and reasonable price, is being developed only in South Korea. It will be expected for replacement of super fiber such as aramids and increasing the technical textile market share. This paper surveys the mechanical properties of polyketone fiber yarn for technical textiles. For this purpose, two kinds of yarns are prepared, mechanical properties of coated and uncoated polyketone yarns such as tensile strength, elongation and modulus were examined before and after weather resistance test(temperature $60^{\circ}C$, humidity 60%, amount of power $0.67w/m^2$). The differences of mechanical properties between uncoated and coated yarns for high functional technical textiles and composite materials are estimated through this study.

Fabrication of Organic Solvent Resistant Polyketone Hollow Fiber Membranes (유기용매 저항성 Polyketone 중공사 분리막의 제조)

  • Park, Yeji;Jang, Wongi;Choi, Jinwon;Woo, Yunha;Hou, Jian;Jeon, Sungil;Byun, Hongsik
    • Membrane Journal
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    • v.31 no.5
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    • pp.363-370
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    • 2021
  • Organic solvent resistant hollow fiber membranes were fabricated via a thermally induced phase separation (TIPS) method using Polyketone polymer, a material with excellent resistance to organic solvents. The PEG300, DMSO2 and Glycerine called the "green solvents" were used as diluents for TIPS method. The spherulite structure was formed with DMSO2 by S-L phase separation behavior whereas the bicontinuous structures were formed with PEG300 and Glycerine, respectively. The morphology of the PK hollow fiber membranes was investigated using SEM. The pure water permeability and the durability test were conducted to understand the permeation properties of PK hollow fiber membranes. The tensile strength test was conducted for the property of mechanical strength. In this study, the fabrication of PK hollow fiber membranes with various diluents was discussed to understand the correlation between diluent and polymer in detail.

Preparation and Properties of Polyketone/Rubber Blend to Improve Heat-resistance (내열성 향상을 위한 폴리케톤/탄성체 블렌드 제조 및 특성)

  • Yun, Ju-Ho;Yoon, Jeong-Hwan;Ha, Seong-Mun;Kim, Jong-Hwal
    • Elastomers and Composites
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    • v.49 no.1
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    • pp.37-42
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    • 2014
  • Terpolymer polymerized carbon monoxide, ethylene and propylene as monomer, Polyketone is low-cost material compared with general engineering plastics such as polyamide, polyester, polycarbonate. Moreover, it is excellent in mechanical properties, chemical resistance, fuel permeability and abrasion resistance. So, it is attracted attention as the environmental friendly material to replace conventional engineering plastics. In this study, has been prepared Polyketone/Rubber (Ethylene propylene copolymer, Acrylonitrile butadiene rubber, Ethylene acrylic rubber) blends to improve heat resistance and investigated characteristic behavior after heat/oil aging.

Effect of Silane Coupling Agent on the Interfacial Adhesion and Mechanical Properties of Polyketone Fiber Reinforced Epoxy Composites (실란커플링제 처리가 폴리케톤섬유/에폭시 복합재료의 계면접착성 및 물성에 미치는 영향)

  • Jo, Hani;Yang, Jee-Woo;Lim, Hyeon Soo;Oh, Woo Jin;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.29 no.2
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    • pp.77-85
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    • 2017
  • The interfacial adhesion between fiber and matrix affects the physical properties of fiber reinforced composites. In this study, 3-(Methacryloyloxy)propyltrimethoxy silane(MPS) coupling agent was used to increase the interfacial adhesion between polyketone fiber and epoxy resin. The change of surface chemical composition of polyketone fiber treated with MPS was analyzed using a FTIR-ATR. The interfacial bonding between fiber and resin increased with silane coupling agent largely. Consequently, interfacial shear strength(IFSS) was enhanced with increasing concentration of MPS coupling agent and thus, the physical properties of the composites such as flexural properties and dynamic mechanical properties were changed. Flexural strength and modulus increased when the MPS concentration was higher than 0.5wt%. The dynamic storage modulus of Polyketone/Epoxy composites treated with MPS was higher than that of the untreated one. When the MPS concentration of 3wt%, the highest storage modulus was obtained.

Hydrolysis Resistance and Mechanical Property Changes of Glass Fiber Filled Polyketone Composites Upon Glass Fiber Concentration

  • Kim, Sung Min;Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.52 no.1
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    • pp.1-8
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    • 2017
  • Hydrolysis resistance and mechanical property changes of polyketone (POK)/glass fiber (GF) composites were investigated for GF concentrations varying between 30 and 50%. The hydrolysis resistance of GF filled POK and polyamide66 (PA66, hydrolysis resistant grade) composites were compared. As shown by the experimental results, increasing the immersion time of the composites in a monoethylene glycol (MEG)/water solution at $120^{\circ}C$ had no impact or resulted in slightly decreased mechanical properties such as the tensile strength, tensile modulus, and strain at break in case of POK composites, whereas the mechanical properties of PA66 composites showed a significant drop. Increasing GF concentrations increased the tensile strength, tensile modulus, flexural strength, and flexural modulus of POK composites; however, impact strength did not show significant changes. Hydrolysis mechanisms of POK and PA66 are discussed.

Preparation of Polyketone Micro/nanofiber Membrane based on Electrospinning Condition and Its Application in Oil-Water Separation (전기방사법의 제조 조건에 따른 폴리케톤 마이크로/나노섬유 분리막 제조 및 유수 분리 적용)

  • Hou, Jian;Yun, Jaehan;Park, Chanju;Choi, Jinwon;Jeon, Sungil;Lee, Chang Hyun;Byun, Hongsik
    • Membrane Journal
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    • v.31 no.6
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    • pp.426-433
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    • 2021
  • In this study, a novel material polyketone (PK) was chosen and PK micro/nano fiber membranes were fabricated via electrospinning method under various conditions. After that, the potential application in oil-water separation was thoroughly investigated. The surface of microfiber membrane formed under high humidity especially became much rougher than that formed under low humidity. When salt was added to the spinning solution, the diameter of fibers was reduced up to 90% and the nanofiber membranes could be formed. The oil/water emulsions were prepared and separated under gravity condition using the manufactured rPK-LNC and PK-H membranes. The separation characteristics was evaluated by measuring total organic carbon (TOC) and turbidity. Meanwhile, the changes in the physical properties of fiber membranes under various conditions and with or without salt, as well as the changes in oil water separation characteristics were also studied.

Interfacial Adhesion Properties of Oxygen Plasma Treated Polyketone Fiber with Natural Rubber (폴리케톤 섬유의 산소 플라즈마 처리에 따른 천연고무와의 계면접착 특성)

  • Won, Jong Sung;Choi, Hae Young;Yoo, Jae Jung;Choi, Han Na;Yong, Da Kyung;Lee, Seung Goo
    • Journal of Adhesion and Interface
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    • v.13 no.1
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    • pp.45-50
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    • 2012
  • Recently developed polyketone fiber has various applications in the mechanical rubber goods as reinforcement because of its good mechanical properties. However, its surface is not suitable for good adhesion with the rubber matrix. Thus, a surface modification is essential to obtain the good interfacial adhesion. Plasma treatment, in this study, has been conducted to modify the surface of the polyketone fiber. The morphological changes of the fibers by oxygen plasma treatment were observed by using SEM and AFM. The chemical composition changes of PK fiber surface treated with oxygen plasma were investigated using an XPS (X-ray photoelectron spectroscopy). Finally, the effect of these changes on the interfacial adhesion between fiber and rubber was analyzed by using a microdroplet debonding test. By the plasma treatment, oxygen moieties on the fiber surface increased with processing time and power. The surface RMS roughness increases until the proper processing condition, but a long plasma processing time resulted in a rather reduced roughness because of surface degradation. When the treatment time and power were 60 s and 80 W, respectively, the highest interfacial shear strength (IFSS) was obtained between the PK fiber and natural rubber. However, as the treatment time and power were higher than 60 s and 80 W, respectively, the IFSS decreased because of degradation of the PK fiber surface by severe plasma treatment.