• 제목/요약/키워드: plywood quality

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The Study on Physical and Mechanical Properties of Composite Board, Using Byproduct of Plywood for Core Layer (합판 정재단 부산물을 중층 Core로 이용한 복합보드의 물리·기계적 성질에 관한 고찰)

  • Choe, Song-Kyu;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.490-496
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    • 2013
  • The board using recycled wood waste chip tends to decrease in terms of physical and mechanical properties. The reasons are notably different shape of chips, components of used adhesive and impurity content, which bring the irregular quality and downgrading of board. More over, the board has higher emissivity of formaldehyde than regular board, because recycled chip contains adhesives that were used to make previous products. This low quality of products weakens the price and quality competitiveness, and it led to bringing the issue of problem in Korean board industry. For these reason, in this study, boards using byproducts of plywood were made to evaluate physical and mechanical properties according to manufacturing conditions. As a result, The board was consists of 4~16 mesh chips for core layer and veneer on both face and they were combined using EMDI, and its' bending strength was 57.7 $N/mm^2$ which is 215% higher than that of OSB (26.8 $N/mm^2$). Moreover, the emissivity of formaldehyde was 0.7 ppm, this board seems to substitute OSB for rated sheathing.

Characteristics of Volatile Organic Compounds Emitted from Wood-based Panels (목질제품에서 방출되는 휘발성 유기화합물 특성 연구)

  • Park, Hyun-Ju;Son, Youn-Suk;Lim, Bo-A;Kim, Jo-Chun;Park, Sang-Bum
    • Journal of Korean Society for Atmospheric Environment
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    • v.26 no.6
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    • pp.616-623
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    • 2010
  • Recently, interests in indoor air quality (IAQ) have been increased; however, a number of researchers have mainly focused on anthropogenic volatile organic compounds (AVOC) emitted from building materials. Therefore, the properties of natural VOC (NVOC) and anthropogenic VOC (AVOC) emitted from wood-based panels was investigated in this work. VOCs emitted from these panels were sampled through Tenax TA/Cabotrap and analyzed by GC-MS and GC-FID. Comparisons were made concerning TVOC, NVOC, and composition ratios of NVOC. It was revealed that TVOC emission rates of midium density fiber (MDF) were the highest. Besides, it was found that emissions of NVOC from wood-based panels were much higher than those of anthropogenic AVOC except for plywood of Oceania timber. It was also observed that the composition ratio of NVOC emitted from plywood of Pinus radiata was the highest as 65% of TVOC. Major NVOC components were monoterpene compounds such as $\alpha$-pinene, $\beta$-pinene, d-limonene, camphene and $\alpha$-terpinene. It was concluded that the composition rates of VOCs emitted from building materials were clearly different according to the raw materials and manufacturing methods.

Adhesion Performance of Plywoods Prepared with Different Layering Methods of Thermoplastic Resin Films (열가소성수지 필름의 적층방법에 따른 합판의 접착성능)

  • Kang, Eunchang;Lee, Sang-Min;Park, Jong-Young
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.5
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    • pp.559-571
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    • 2017
  • This study was conducted to determine the adhesive performances of plywoods affected by layering direction and the amounts of thermoplastic films. The face and back layers of veneer were hardwood species (Mixed light hardwood) and core layer veneer was radiata pine (Pinus radiata D. Don). Thermoplastic film used as adhesive were polypropylene (PP) film and polyethylene (PE) film. Thermal analysis and tensile strength were investigated on each films. As a result, the melting temperature of PP and PE films were $163.4^{\circ}C$ and $109.7^{\circ}C$, respectively, and the crystallization temperature were $98.9^{\circ}C$ and $93.6^{\circ}C$, respectively. Tensile strength and elongation of each films appeared higher on the width direction than length direction. Considering the characteristics of the thermoplastic films, the test for the amount of film used was carried out by layering film to the target thickness on veneer. The effecting of layering direction of film on plywood manufacturing was conducted by laminating in the length and width directions of the film according to the grain direction of veneer. Tensile-shear strength of plywood in wet condition was satisfied with the quality standard (0.7 MPa) of KS F 3101 when the film was used over 0.05 mm of PP film and over 0.10 mm of PE film. Tensile-shear strength of plywood after cyclic boiling exceeded the KS standard when PP film was used 0.20 mm thickness. Furthermore, higher bonding strength was observed on a plywood made with width direction of film according to grain direction of veneer than that of length direction of film. Based on microscopic analysis of the surface and bonding line of plywood, interlocking between veneers by penetration of a thermoplastic film into inner and cracks were observed.

Development of Environment-friendly Board in Construction Materials (친환경 건설 성형판재 개발을 위한 기초적 연구)

  • Seo, Deok-Hyun;Kim, Seong-Sik;Jeong, Yong-Sik;Im, Nam-Ki;Lee, Sang-Beom
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.1 s.15
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    • pp.69-74
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    • 2005
  • The construction of house in Korea firstly has been made up quantitative supply and margin of confined land until the latest. But, residents interest of living environment, demand of high-quality has varied with the latest elevation of life quality Specially, the interest for environment-friendly architecture is increased by the recent well-being trend in 2002, So, construction company and construction materials manufacturing industry are trying to offer more healthy and agreeable indoor aerial environment. Related circles do their best to commercialize and develop environment-friendly finish materials which influence indoor aerial environment. Therefore, in this study, that developing raw material and productive system that can minimize hazardous article quality discharge with formaldehyde in development of correction of deformities board such as plywood that is used mainly by a environment-friendly materials indoor finish, and examines application possibility of construction correction of deformities board through properties of matter examination by purpose, do.

A Study on Plywood Glue Extender from Bark and Particle Board Sander Dust (수피(樹皮) 및 파티클보드 폐기분말(廢棄粉末)을 이용(利用)한 합판(合板)의 증량(增量)에 관(關)한 연구(硏究))

  • Lee, Phil-Woo;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.11 no.1
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    • pp.12-17
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    • 1983
  • The shear strength of plywoods using Douglus-fir bark powder and particlebard sander dust(PSD), abandoned materials in plywood and particleboard industries, as extender to UF resin, was compared with that of plywoods using wheat flour. Extenders were mixed at the rate of 0%, 5%, 10%, 20%, and 30% of UF resin weight. In obtained results, the dry shear strength of all extended plywoods was highest at extending ratio 5% and the wet shear strength was highest at no extending and 5%. Douglas-fir bark powder-and PSD-extended plywoods had as high dry and wet shear strength as wheat flour-extended plywoods up to extending ratio 10% and 20% respectively. But at 300%, wheat flour-extended plywoods had higher shear strength. Douglas-fir bark powder and PSD size should have been reduced (enough to pass through 325 mesh screen) in order to develop the satisfactory mixing, spreading and plywood bond quality. But in this study the powders to pass through 100 mesh screen were used.

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Analysis of Structural Performance of Wood Composite I and Box Beam on Cross Section Component (II) - Calculation and Analysis of Ultimate Loads - (단면구성요소(斷面構成要素)에 관(關)한 목질복합(木質複合) I 및 Box형(形) 보의 구조적(構造的) 성능(性能) 분석(分析) (II) - 최대하중(最大荷重)의 계산(計算) 및 해석(解析) -)

  • Oh, Sei-Chang;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.3
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    • pp.62-71
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    • 1991
  • An evaluation of bending test of composite I and Box beams for determining the ultimate strength limit design criteria was presented. Maxium loads of composite I beams were found in beams composed of thicker upper flanges and/or vertical LVL flanges. These loads of plywood web beams were greater than those of PB web beams. Maximum loads of unsymmetrical box beams were less than those of symmetrical box beams. Thus, it took on different phase in box type beams. Ultimate loads of composite beams were greater than those of solid. The failure of composite beams were abrupt and failure mode was classified into following categories; Edgewise shear failure in web, delamination in flange-web joint, tension failure and tearing in LVL flanges, and web delamination. These failures of composite beams were appeared at the mixed mode. The influence factor affecting the performance of tested composite beams was shear strength of PB-web composite beams and compressive strength in plywood-web composite beams. It was also assumed that the influence factors on structural performance on composite beams were flange quality, web material and geometry of cross section. As one of the design methods resisting to compressive stress that was required in the case of small span to depth ratio and deep beams. composite I-beams composed of thicker upper flanges comparing to lower flanges were very effective in structural performance.

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Properties of Particleboard Using Byproduct of Plywood Manufacture - Evaluation on the Elements of Surface Layer and Pre-treatment of Particles (합판 공장 부산물을 이용한 파티클보드의 물성에 관한 연구 - 표층 구성요소 및 파티클 전처리 여부에 따른 비교 -)

  • Hwang, Jung Taek;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.1
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    • pp.33-41
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    • 2013
  • This study was performed to analyse cause of quality deterioration using byproduct of plywood and to determine physical and mechanical properties of particleboard used new bonding condition we found. The result of bending strength of Com-Ply board using EMDI is 57.7 $N/mm^2$ on linear direction and 25.1 $N/mm^2$ on vertical direction. EMDI has better water-resisting qualities than Urea formaldehyde adhesive according to result of thickness swelling and water absorption test. Pre-treatment soaked particle 72 hours in water caused increase of HCHO emission.

Requirement Analysis for Development of SMART Beam Form (SMART 보 거푸집 개발을 위한 요구조건 분석)

  • Kim, Taekoo;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.70-71
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    • 2014
  • The structural work is the main process of building construction which influence on the time, cost, safety and quality. The form work is one of the main process which has from 20 to 30 percentage of structural work. Especially the form work for beams is complex and need more manpower compared with form work for column or slab. When the existing forms such as plywood form, steel framed wooden form and aluminum form, is used for form work of beam, it would result in the cost overrun caused by needs of lots of manpower and resources. Therefore, the aim of this study is analysis of the requirement for development of SMART beam form. The result of this study shall be used for the development of SMART form work system.

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A Process for Structural Design of Form System for in-situ Production of Green Frame (그린프레임 현장생산용 거푸집 시스템 개발을 위한 구조설계 절차)

  • Lim, Chae-Yeon;Kim, Keun-Ho;Na, Young-Ju;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.29-30
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    • 2012
  • The precast concrete column-beam structure, Green Frame, allows the main structural members such as precast concrete column and beam to be produced on the site, resulting in a reduction of transportation cost and the margin of plant. However, existing plywood from for in-situ production of precast concrete members has problems like putting in inordinate human resource, falling-off in quality and workability. To solve those problems, form system for in-situ production of precast concrete members shall be developed. In this regard, this study aims to analyze the structural concept of from system for in-situ production. The result of this study will use for development of form system for in-situ production.

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Deformation of the floor structure of railway vehicle depending on temperature and humidity (온습도 변화에 따른 철도차량 바닥재의 변형)

  • Shin, Bum-Sik;Kim, Myong-Soo;Choi, Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1002-1007
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    • 2008
  • The floor structure of railway vehicle can deflect and warp due to variation of temperature and humidity at the inside and outside of vehicle. In this study, its temperature and humidity characteristics was investigated experimentally for beam and plate specimen and numerically for the floor structure assembly. The temperature and humidity characteristics of a part were measured and the deformation and stress distribution of the floor structure were calculated using a commercial software. And the warp deformation of the plywood was measured experimentally. The results show that the temperature and humidity effects on the floor structure are the important factor to decide the strength and the quality of the floor structure of railway vehicles.

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