• 제목/요약/키워드: piston pin

검색결과 52건 처리시간 0.02초

크랭크 오프셋 엔진의 마찰 특성 : 이론적 고찰 (The Friction Characteristics of Crank Offset Engine : Theoretical Investigation)

  • 조명래;오대윤;김중수;하경표
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1591-1598
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    • 2002
  • This paper reports on the effects of crankshaft offset on the engine friction. The effects of crank offset are investigated through the theoretical analysis. In this study, the mathematical models are presented fer evaluationg the friction level of each engine parts. Crank offset influences on the side force acted on the piston pin and sliding speed of piston. Crank offset is very effective to reduce the piston skirt friction. With application of crank offset, total engine friction decreases at low engine speed, but that increase as engine speed increases.

오일 소모 저감을 위한 역단류 2행정 프리피스톤 수소기관의 분리 윤활 특성 해석 (An Analysis on Charateristics of Separate Oiling to Reduce Oil Consumption for a 2 Stroke Free-Piston H2 Engine)

  • 변창희;백대하;이종태
    • 한국수소및신에너지학회논문집
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    • 제22권6호
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    • pp.794-799
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    • 2011
  • In order to reduce the oil consumption for a 2 stroke free piston hydrogen fueled engine, the behaviors of residual lubricant oil of the cylinder wall surface were visualized and oil mass emitted into exhaust port was measured by using research engine with cross-head and eccentric crankshaft. As the results, it was shown that characteristics of residual lubricant oil such as oil thickness and distribution were remarkably different from a conventional 4 stroke engine. It was also analyzed that these tendencies relied on the configuration and installed position of the exhaust port, piston pin boss and so on.

유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구 (A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder)

  • 조연상;김영희;변상민;박흥식
    • Tribology and Lubricants
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    • 제25권5호
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

핀부시 베어링 소재의 계면접합특성에 관한 실험적 연구 (Experimental Study on the Interface Bonding Characteristics of a Pin-bushing Bearing)

  • 김청균;김도현
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.315-319
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    • 2008
  • This paper presents the interface bonding characteristics between a phosphor bronze and a steel plate for pin-bush bearings. The pin-bush bearing is an important component in which is used to reduce a friction loss and a wear against the piston pin. The pin-bush bearing is manufactured by hot-pressing a phosphor bronze and a back metal of a steel plate. This paper investigated the bonding interface characteristics in which is manufactured by melting a copper based bronze and a steel plate. The hardness from the inner surface of a bronze to the outer one of steel has been measured using a Vickers hardness tester. The experimental results show that the hardness of a bronze is superior to that of the conventional bronze and the transient hardness of pin-bush bearings is gradually increasing to the hardness of the steel back metal. This means that the bonding interface zone of pin-bush bearings may be fabricated by defusing a bronze to the steel plate due to a density difference between two materials.

다양한 박막을 증착한 디젤 엔진용 피스톤링과 실린더 블록의 마찰 마멸 및 스커핑 수명 평가 (Friction, Wear and Scuffing Life of Piston Rings With Several Coating for Low Friction Diesel Enging)

  • 안태식;조대현;정순오;이영제
    • Tribology and Lubricants
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    • 제23권4호
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    • pp.170-174
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    • 2007
  • Wear and scuffing tests were conducted using friction and wear measurement of piston rings and cylinder blocks in low friction diesel engine. The frictional forces, wear amounts and cycles to scuffing in boundary lubricated sliding condition were measured using the reciprocating wear tester. The cylinder blocks were used as reciprocating specimens, and the piston rings with several coatings were used as fixed pin. Several coatings were used such as DLC, TiN, Cr-ceramic and TiAlN in order to improve the tribological characteristics. From the tests wear volume of piston ring surfaces applied various coatings were compared. During the tests coefficients of friction were monitored. Test results showed that DLC coatings showed good tribological properties. TiN and Cr-ceramic coated rings showed good wear resistance properties but produced high friction.

마멸입자 형태해석에 의한 유압피스톤용 모터의 상태감시 (Condition Monitoring of Hydraulic Piston Motor using Morphological Analysis of Wear Particles)

  • 문병주;조연상;박흥식;전태옥
    • 한국생산제조학회지
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    • 제9권6호
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    • pp.127-132
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    • 2000
  • Morphological analysis of wear particles is one of useful methods for machine condition monitoring because it is well reflected in machine driving state. This paper was undertaken to apply to the condition monitoring of hydraulic piston motor. The lubricating wear test was performed under different experimental conditions using the wear test device and wear specimens of the pin on disk type was rubbed in paraffinic base oil by three kinds of lubricating materials, varying applied load, sliding distance. The four shape parameters(50% volumetric diameter, aspect, roundness and reflectivity) are used for morphological analysis of wear particles. The results showed that the four shape parameters of wear particles depend on a kind of the lubricating materials. It was capable of calculating presumed wear volume for three kinds of materials on driving time to foresee as damage condition of lubricating materials.

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피스톤 링 실 끝단을 갖는 스퀴즈 필름 댐퍼의 감쇠 계수 측정 (Measurement of Damping Coefficients of a Squeeze Film Damper with Piston Ring Seal Ends)

  • 김남규;송영채;김태호;홍정기;강경대
    • Tribology and Lubricants
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    • 제40권2호
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    • pp.54-60
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    • 2024
  • This study experimentally identifies the effects of end shape, clearance, total damper length, journal eccentricity ratio, oil supply pressure, and oil flow rate on the damping coefficient of a squeeze film damper (SFD) with piston ring seal ends and a central groove. The SFD is composed of a lubricating fluid flowing between the outer race of a rolling element bearing and cartridge, along with an anti-rotation pin to prevent the rotation of the outer race. The device provides additional viscous damping to a rotating system. Additionally, piston ring seals attached at both ends of the damper increase the damping coefficient of the rotating system by reducing oil leakage. Because these different design conditions affect the damping coefficient of an SFD, we perform experiments including different conditions. Tests show that the damping coefficient increases significantly in the SFD with piston ring seal ends compared with the SFD with open ends. The damping coefficient also increases with increasing total damper length and journal eccentricity ratio, and decreases with increasing clearance. Additionally, in contrast to the trend observed for the SFD with open ends, the damping coefficient for the SFD with piston ring seal ends increases with increasing supply pressure and flow rate as the frequency decreases but shows consistent results as the frequency increases.

생산수량에 따른 Ti-N 코팅 펀치의 마멸해석 (Wear Analysis of the Ti-N Coated Punch in Piercing According to the Volume of Production)

  • 황상홍;고대철;김병민
    • 한국정밀공학회지
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    • 제17권3호
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    • pp.149-157
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    • 2000
  • Tool wear in the shearing process such as blanking, piercing and trimming is very important, because it has great effects on the dimensional accuracy, working efficiency and economy. Most of tools in the shearing process have the coated layer at surface fur good wear and corrosion resistance. When the surface of tool is teated, the wear Phenomena of coated surface layer and inner layer may be different. This paper describes a computer modelling technique by the finite element method in order to investigate the wear mechanism and to predict the wear profile of Ti-N coated tool in piercing process according to the volume of Production. Wear coefficients of the coated layer and inner layer are obtained through Pin-on-Disk wear test, respectively. To verify the effectiveness of the suggested technique, the technique is applied to wear analysis in piercing recess of piston pin and simulation results are compared with experimental ones.

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Study on Quantitative Analysis of Wear Debris for Surface Modification Layers Ti(C,N) with Piston Ring on Diesel Engine Oil

  • Choi, Nag-Jung;Youn, Suk-Bum;Kim, Min-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권7호
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    • pp.1044-1051
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    • 2009
  • During contact between surfaces, there is wear and the generation of wear. The particles contained in the lubricating oil carry detailed and important monitoring information about the condition of the machine. Therefore, this paper was undertaken for the Ferrography system of wear debris generated from a lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of the Pin and V-Block types by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC), wear severity index(Is) and size distribution have come out all higher with increases in sliding friction time. With the Ferrogram thin leaf wear debris as well as ball and plate type wear particles were observed.

기포로 채워진 캐비티가 압력 센서의 주파수 응답 특성에 미치는 영향 (Effect of Gas-Filled Cavity Of! Frequency Response of a Pressure Transducer)

  • 강관형;이무열;김영기
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.785-790
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    • 2000
  • The resonant frequency of a gas-filled cylindrical Helmholtz resonator in a liquid is obtained analytically. The equation of motion of the resonator is derived by using the condition of equilibrium of forces acting on the mass in the neck of the resonator. The reaction force on the upper side of the cylinder due to the acceleration of external fluid and sound radiation is obtained by using the analytical results for the baffled circular-piston problem. From the frequency response function of the resonator, a formula to predict the resonant frequency of the resonator is derived. It is shown that the resonant frequency of the Helmholtz resonator significantly decreases due to the cushioning effect of gas inside the cavity. Therefore, when a pressure transducer is to be installed in a pin-hole type mounting method, much care should be paid to remove the gas from the cavity.

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