• Title/Summary/Keyword: piping stress

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Study on Tensile Fatigue Behavior of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants (원전 안전 3 등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 인장 피로특성 평가)

  • Kim, Jong Sung;Lee, Young Ju;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.11-17
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    • 2015
  • High-density polyethylene (HDPE) piping, which has recently been applied to safety class III piping in nuclear power plants, can be butt-joined through the thermal fusion process, which heats two fused surfaces and then subject to axial pressure. The thermal fusion process generates bead shapes on the butt fusion. The stress concentrations caused by the bead shapes may reduce the fatigue lifetime. Thus, investigating the effect of the thermal butt fusion beads on fatigue behavior is necessary. This study examined the fatigue behavior of thermal butt fusion via a tensile fatigue test under stress-controlled conditions using finite element elastic stress analysis. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low-cycle fatigue region while having a negligible effect in the medium- and high-cycle fatigue regions.

Analytical Studies on Seismic Performance of Multi-Story Coupled Piping System in a Low-Rise Building

  • Jung, WooYoung;Ju, BuSeog
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.4
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    • pp.181-186
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    • 2013
  • The construction costs for nonstructural systems such as mechanical/electrical equipment, ceiling system, and piping system occupy a significant proportion of the total cost. These nonstructural systems can also cause considerable economic losses and loss of life during and after an earthquake. Therefore, reduction of seismic risk of nonstructural components has been emerging as a key aspect of research in recent year. The primary objective of this study was to evaluate the seismic performance of a single-story and multi-story piping system installed in low-rise building and to identify the seismic vulnerability of the current piping systems. The seismic performance evaluation of the piping systems was conducted with 5 different earthquakes to account for the ground motion uncertainty and the preliminary results demonstrated that the maximum displacements of each floor in the multi-story piping system increased linearly with increasing floor level in the building system. This study revealed that the current design piping systems are significantly sensitive to the effect of floor height, which stress the necessity to improve the seismic performance of the current piping systems by, for example, strengthening with seismic sway bracing using transverse/longitudinal bracing cables or hangers.

Sensitivity Analysis of Heat Source Parameter for Predicting Residual Stress Induced by Electron Beam Welding (스테인리스강에 대한 전자빔 용접 잔류응력 예측을 위한 열원 변수 민감도 해석)

  • Shin Je Park;Hune Tae Kim;Yun Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.61-68
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    • 2022
  • Accurate evaluation of residual stress is important for stress corrosion cracking assessment. In this paper, electron beam welding experiment is simulated via finite element analysis and the sensitivity of the parameters related to the combined heat source model is investigated. Predicted residual stresses arecompared with measured residual stresses. It is found that the welding efficiency affects the size of the tensile residual stress area and the magnitude of maximum longitudinal residual stress. It is also found that the parameter related to the ratio of energy distributed to the two-dimensional heat source has little effect on the size of tthe tensile residual stress area, but affects the size of the longitudinal residual stress in the center of the weld.

Evaluation of Thermal Stratification and Primary Water Environment Effects on Fatigue Life of Austenitic Piping (열성층 및 냉각재 환경이 오스테나이트 배관의 피로수명에 미치는 영향 평가)

  • Choi, Shin-Beom;Woo, Seung-Wan;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Lee, Jin-Ho;Chung, Hae-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.660-667
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    • 2008
  • During the last two decades, lots of efforts have been devoted to resolve thermal stratification phenomenon and primary water environment issues. While several effective methods were proposed especially in related to thermally stratified flow analyses and corrosive material resistance experiments, however, lack of details on specific stress and fatigue evaluation make it difficult to quantify structural behaviors. In the present work, effects of the thermal stratification and primary water are numerically examined from a structural integrity point of view. First, a representative austenitic nuclear piping is selected and its stress components at critical locations are calculated in use of four stratified temperature inputs and eight transient conditions. Subsequently, both metal and environmental fatigue usage factors of the piping are determined by manipulating the stress components in accordance with NUREG/CR-5704 as well as ASME B&PV Codes. Key findings from the fatigue evaluation with applicability of pipe and three-dimensional solid finite elements are fully discussed and a recommendation for realistic evaluation is suggested.

Evaluation of Deformation Behavior of Nuclear Structural Materials under Cyclic Loading Conditions via Cyclic Stress-Strain Test (반복 응력-변형률 시험을 통한 반복하중 조건에서 원전 주요 구조재료의 변형거동 평가)

  • Kim, Jin Weon;Kim, Jong Sung;Kweon, Hyeong Do
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.75-83
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    • 2017
  • This study investigated deformation behavior of major nuclear structural materials under cyclic loading conditions via cyclic stress-strain test. The cyclic stress-strain tests were conducted on SA312 TP316 stainless steel and SA508 Gr.3 Cl.1 low-alloy steel, which are used as materials for primary piping and reactor pressure vessel nozzle respectively, under cyclic load with constant strain amplitude and constant load amplitude at room temperature (RT) and $316^{\circ}C$. From the results of tests, the cyclic hardening and softening behavior, stabilized cyclic stress-strain behavior, and ratcheting behavior of both materials were investigated at both RT and $316^{\circ}C$. In addition, appropriate considerations for cyclic deformation behavior in the structural integrity evaluation of major nuclear components under excessive seismic condition were discussed.

Stress Evaluation and Case Study of Reinforced Wall-thinned Class 2 and 3 Pipes in Operating Nuclear Power Plants Using Equivalent Stiffness Concept (등가 강성 개념을 이용한 가동 원전 2, 3등급 감육 보강 배관의 응력 평가 및 사례해석)

  • Xinyu Ma;Jae Yoon Kim;Jin Ha Hwang;Yun Jae Kim;Man Won Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.54-60
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    • 2022
  • ASME BPVC provides stress evaluation rules for Class 2 and 3 nuclear piping. However, such rules are difficult to be applied to reinforced wall-thinned pipes during service. To resolve this issue, a new method for stress evaluation of reinforced wall-thinned pipes is proposed in this work, based on the equivalent stiffness concept. By converting a reinforced wall-thinned pipe to an equivalent straight pipe having the same stiffness, stress evaluation can be proceeded using the current ASME BPVC rules. The proposed method is applied to pipes with 4 different normal pipe size and the effects of reinforcement and wall-thinning dimensions on evaluated stresses are discussed.

An Experimental Study on the Improvement of City Gas Buried Double Piping Integrity (도시가스 매설이중배관 건전성 향상에 관한 실험적 연구)

  • Lim, Hyung-Duk
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.757-763
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    • 2020
  • City gas buried pipes are managed by corrosion protection to prevent corrosion. In the case of the press-in section, the double pipe and the main pipe may cause corrosion under the influence of stray current, which can shorten the life of the pipes. In addition, if the insulator is filled in the press-in section, the press-in section itself is a single structure, and can be directly affected by external impact, and when the surrounding ground subsidence occurs, the stress may be concentrated, resulting in serious consequences. In this study, a serration-type shock absorber in the form of a sliding support was proposed as a new buried double piping construction method using EPS. The serration-type shock absorber can contribute to the improvement of the integrity of the buried double piping, as it can utilize the gas piping's own ductility and stress distribution characteristics with proper anti-corrosion management and shock-absorbing material properties by preventing contact inside the buried double pipe. However, for application to ground piping, there remains a task to supplement the vulnerability against fire due to the characteristics of EPS materials.

Countermeasure on High Vibration of Branch Pipe with Pressure Pulsation Transmitted from Main Steam Header (주증기 배관 헤더의 압력맥동에 대한 분기 배관의 고진동 대책)

  • Kim, Yeon-Whan;Bae, Yong-Chae;Lee, Young-Shin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.8 s.101
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    • pp.988-995
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    • 2005
  • Vibration has been severly increased at the branch pipe of main steam header since the commercial operation of nuclear power plant. Intense broad band disturbance flow at the discontinuous region such as elbow, valve, and header generates the acoustical pulsation which is propagated through the piping system. The pulsation becomes the source of low frequency vibration at piping system. If it coincide with natural frequency of the pipe system, excessive vibration is made. High level vibration due to the pressure pulsation related to high dynamic stress, and ultimately, to failure probability affects fatally the reliability and confidence of plant piping system. This paper discusses vibration effect for the branch pipe system due to acoustical pulsations by broad band disturbance flow at the large main steam header in 700 MW nuclear power plant. The exciting sources and response of the piping system are investigated by using on-site measurements and analytical approaches. It is identified that excessive vibration is caused by acoustical pulsations of 1.3 Hz, 4.4 Hz and 6.6 Hz transmitted from main steam balance header, which are coincided with fundamental natural frequencies of the piping structure. The energy absorbing restraints with additional stiffness and damping factor were installed to reduce excessive vibration.

Thermal Expansion Measurement of Turbine and Main Steam Piping by Using Strain Gages in Power Plants (스트레인게이지를 활용한 발전소 터빈 및 주증기 배관의 열팽창 측정)

  • Na, Sang-Soo;Chung, Jae-Won;Bong, Suk-Kun;Jun, Dong-Ki;Kim, Yun-Suk
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.886-891
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    • 2000
  • One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shan alignment problem which sometimes is changed by thermal expansion and external farce, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which. installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants.

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Effects of the Hydrostatic Test and the Operating Condition on Weld Residual Stress at a Safety Nozzle of the Pressurizer (수압시험 및 운전조건이 가압기 안전노즐의 용접잔류응력에 미치는 영향 평가)

  • Lee, Kyoung Soo;Lee, Sung Ho;Kim, Wan Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.1
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    • pp.19-24
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    • 2012
  • This paper presents the results of finite element analysis for the effects of hydrostatic test and operating condition on the weld residual stress at dissimilar metal weld of a pressurizer safety nozzle in a nuclear power plant. For the study, the weld residual stress at ambient condition was analyzed using ABAQUS in the first place. After the weld residual stress analysis, the hydrostatic test condition and operating condition was applied to the same model one after another. The weld residual stress was observed to change due to the successive hydrostatic test and operating condition. The axial residual stresses on inner surface of the dissimilar metal weld and HAZ region were decreased by hydrostatic test and operating condition, which gives beneficial effect on preventing primary water stress corrosion cracking.