• Title/Summary/Keyword: parts feeder

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Analysis of Excitation Force and its Application in Vibratory Bowl Feeders (진동형 볼피더의 가진력 해석과 적용)

  • Oh, Seok-Gyu;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.70-77
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    • 2020
  • Vibratory bowl feeders are widely utilized to align and feed the parts stacked inside the bowl of a feeder. The electro-magnetic force of the electromagnet in a bowl feeder generates the excitation force for the bowl to vibrate in both the horizontal and vertical directions to continuously feed the parts on the track. The feed rate of the part depends on the associated displacement in each direction during the vibration. Therefore, the excitation force induced by the electromagnet should be estimated in advance to ensure the suitable design of the bowl feeder. In this study, a theoretical solution was developed to calculate the electro-magnetic force of the electromagnet for a bowl feeder. Using the proposed solution, the electro-magnetic forces corresponding to a variation in the input parameters of the electromagnet, such as the voltage, frequency, and air gap, could be obtained. The force values obtained using the theoretical solution exhibited a satisfactory agreement with the results obtained using the finite element method, thereby demonstrating the validity of the approach. Subsequently, the bowl displacements were analyzed using the motion equation for the bowl feeder when the theoretically obtained excitation force were applied to vibrate the feeder. The correlation between the vertical displacements of the bowl and input parameters of the electromagnet could be obtained.

Control Algorithm of Hybrid System for Feeder Flow Mode Operation in Microgrid (마이크로그리드에서 하이브리드 시스템의 Feeder Flow Mode 운영을 위한 제어 알고리즘)

  • Moon, Dae-Seong;Seo, Jae-Jin;Kim, Yun-Seong;Won, Dong-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.1
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    • pp.1-7
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    • 2011
  • Active power control scheme for distributed generation in microgrid consists of feeder flow control and unit power control. Feeder flow control is more useful than the unit power control for demand-side management, because microgrid can be treated as a dispatchable load at the point of common coupling(PCC). This paper presents detailed descriptions of the feeder flow control scheme for the hybrid system in microgrid. It is divided into three parts, namely, the setting of feeder flow reference range for stable hybrid system operation, feeder flow control algorithm depending on load change in microgrid and hysteresis control. Simulation results using the PSCAD/EMTDC are presented to validate the inverter control method for a feeder flow control mode. As a result, the feeder flow control algorithm for the hybrid system in microgrid is efficient for supplying continuously active power to customers without interruption.

Design and fabrication of a new piezoelectric paper feeder actuator without mechanical parts

  • Ghorbanirezaei, Shahryar;Hojjat, Yousef;Ghodsi, Mojtaba
    • Smart Structures and Systems
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    • v.24 no.2
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    • pp.183-191
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    • 2019
  • A piezoelectric paper feeder actuator using Micro Virtual Roller (MVR) is proposed, designed, fabricated and tested. This actuator can drive a sheet of paper forward or backward without any mechanical parts, such as the costly and heavy rollers used in traditional paper feeders. In this paper feeder actuator, two vibrating stators which produce traveling waves are used to drive the paper. The vibrations of the stators are similar to those of piezoelectric motors and follow a similar procedure to move the paper. A feasibility study simulated the actuator in COMSOL Multiphysics Software. Traveling wave and elliptical trajectories were obtained and the dimensions of the stator were optimized using FEM so that the paper could move at top speed. Next, the eigenfrequencies of the actuator was determined. Experimental testing was done in order to validate the FEM results that revealed the relationships between speed and parameters such as frequency and voltage. Advantages of this new mechanism are the sharp decrease in power consumption and low maintenance.

Study on Optimal Design of Bulk Solids Feeder for Automatic filling system (자동충전시스템을 위한 벌크 솔리드 피더의 최적설계)

  • Ban, Kap-Soo;Yun, Jong-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.4
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    • pp.133-140
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    • 2013
  • This paper presents an overview of the concepts of optimal feeder design in relation to the loading of bulk solids for Automatic filling system that should be control the amount of goods and packaging to seal. Feeder modular device, important parts of the package, so in order to perform a conceptual design optimization techniques are applied in two steps. First of all derive the problems through structural analysis for the conceptual model of vibrating feeder. Secondly derive reasonable design model based on the results of the structural analysis of modified boundary shape and then verify it. The proposed system has the following goal that is satisfies the dynamic stability with minimum weight and optimization of the shape. As a result, the weight reduction of feeder is 2.1% and 7% increase in the natural frequency.

부품피더(Parts Feeder)의 수직형 정렬에 관한 메카니즘 설계

  • 석대수;허용정
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2005.05a
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    • pp.116-120
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    • 2005
  • 부품피더(Parts Feeder)는 부품들을 일정한 정렬형식에 맞게 적정 설정 속도로 공급함을 기본목적으로 하는 공급장치로서 산업현장에서 요구사양에 따라 어떠한 메카니즘으로 구조물을 설계할 것인지를 결정하는 것이 대단히 중요하다. 부품피더의 설계 및 제작은 정렬하고자 하는 부품의 형상, 무게, 정렬자세 및 공급속도에 따라 설계자 및 제조사마다 여러 가지 패턴의 메커니즘으로 제작될 수 있다. 본 논문에서는 실린더형의 특정 부품을 수직으로 정렬하는 부품피더의 정렬부 구조를 중심으로 실제 설계 및 제작을 수행한 과정 및 결과를 기술하였다.

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Intermittent Strip Stock Advancing Accuracy Analysis of a Prototype Pneumatic Cylinder Driven Roll Feeder (공압실린더를 활용한 롤 피더의 간헐적 스트립 스톡 진행 정밀도 분석)

  • So, Jung-Duck;Kwon, Soon-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.353-358
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    • 2010
  • This research introduces a new and improved design for a pneumatic cylinder driven roll feeder wherein each of the principal rotating feeder parts is configured so as to have feeding accuracy and to be low manufacturing cost. The feed pitch accuracy of the proposed roll feeder was evaluated by measuring lengths of cut offs of the strip stock with a shear attached to an air press. The air press was designed, manufactured, and mounted on the same table of the proposed roll feeder such that the strip stock maintained horizontal plane until the strip stock entered into the shear. The proposed roll feeder and the air press were designed to be operated automatically by a PLC employed controller. The feed pitch accuracy of the proposed roll feeder was analyzed by setting the pitch as 10, 12.5, and 15mm. At each predetermined feed pitch, the proposed roll feeder was tested 300 times as one test set and replicated three times. The average lengths of the cut offs of the strip stock ranged from 9.98 to 10.13mm, from 12.42 to 12.57mm, and from 14.96 to 15.06mm at the predetermined 10, 12.5, and 15mm feed pitch, respectively, among the total of 900 samples of each feed pitch. Main cause of variation of the length of the cut off of the strip stock fed by the proposed roll feeder was considered to be fluctuation of the air press during recompressing period of the air compressor to pressurize the air in the air tank. The largest difference between the maximum and the minimum length of the cut off was appeared while the air compressor recompressing the air. The air compressor used for this study restricted the air delivered to the proposed roll feeder while it was still running. Thus, this air delivery restriction problem should be improved by stabilizing the air press while the proposed roll feeder is running.

Development of a Tractor Attached Roughage Cut-feeder for Round Bale(II) - Recent Trend of Traditional Cutting System and Feasibility Study - (원형베일 조사료용 트랙터 견인형 세절.급여기 개발(II) - 이용실태 및 경제성 분석 -)

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.228-233
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    • 2009
  • In order to cut the round bale easily, a roughage cut-feeder for the round bale was developed in this study. This study consists of two parts. One is development of a cutting mechanism and a performance test reported in the previous paper. This is the second part of the study. For the study, recent trend of traditional cutting system was analyzed. Also, cost of the prototype cut-feeder was analyzed and determine the break-even point of farm size was determined by comparing with traditional method using a traditional cutter. A prototype cut-feeder was investigated with the fact that working performance, fiber length and shape of roughage and feeding quality was good. Operating cost of the prototype cut-feeder decreased rapidly with an increase of farm size. Break-even point in terms of farm size was 36 heads for beef and 28 heads for dairy. Also, costs estimated were 118,000 won/head year and 148,000 won/head year, respectively.

The Optimal Number of Dividing and Connecting Per Feeder in Korea Distribution System (국내 배편계통의 최적 연계(안))

  • Jo, Nam-Hun;Kim, Geon-Jung;Kim, Jae-Cheol
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.51 no.7
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    • pp.349-361
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    • 2002
  • Occasionally, equipment in a distribution system fails due to damage from weather, vandalism, or other causes. Failures and unexpected events do not always occur as and where expected. Therefore, a good contingency plan, multi-zone or otherwise, provides flexibility by locating switches at various strategic locations so that parts of a feeder can be picked up in the event of line outages at various places. It is possible to create feeder system layout that achieve remarkable contingency support economics, even as their normal peak loading levels approach thermal capacity, by utilizing six, seven, or even nine switchable zones per feeder. But many switchable zones per feeder are of questionable practicality and effectiveness, because of the complexity and time required for the switching operation. In practice, a zonal scheme with between three and four zones will usually provide complete contingency backup for all feeders. Line switches have both capital and maintenance costs, the planning for multi-zonal schemes is considerably more difficult than or loop or single-zone systems, and the required switching operations required during contingencies take more time. But multi-zonal schemes are used because these costs come to far less than the cost of additional capacity required for loop or single-zone. In this paper, we present the optimal number of switchable zones per feeder in Kora distribution system.

Numerical Study on Chaotic Dynamics of Repeated Impacts with Friction - Vibratory Bowl Feeders (마찰력이 개재된 반복충돌 혼돈 동역학의 수치해석적 연구 -진동보울피더)

  • Han, In-Hwan;Lee, Yun-Jae;Yoon, Koo-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.143-152
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    • 1996
  • The vibratory bowl feeder is the most versatile of all hopper feeding devices for small engineering parts, and the typical nonlinear dynamic system experiencing repeated impacts with friction. We model and analyze the dynamic behavior of a single part on the vibrating track of the bowl feeder. While the previous studies are restricted to the sliding regime, we focus our analysis on the hopping regime where the high conveying rate is available. We present the numerical analysis results for conveying rate and frictional impact process both in periodic and chaotic regimes. We examined the dynamic effects from the variation of several physical parameters, and presented the important features for the design of the vibratory bowl feeder. This research holds much potential for leverage over design problems of wide range of mechanisms and tools with repeated collisions.

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Test methodology of acceleration life test on feeder cable assembly (Feeder Cable Assembly의 가속수명시험법 개발)

  • Han, Hyun Kak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.62-68
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    • 2016
  • The feeder cable assembly is an automotive part used for telecommunication. If it malfunctions, the control and safety of the automobile can be put at risk. ALT (Accelerated Life Testing) is a testing process for products in which they are subjected to conditions (stress, strain, temperatures, etc.) in excess of their normal service parameters in an attempt to uncover faults and potential modes of failure in a short amount of time. Failure is caused by defects in the design, process, quality, or application of the part, and these defects are the underlying causes of failure or which initiate a process leading to failure. Thermal shock occurs when a thermal gradient causes different parts of an object to expand by different amounts. Thermal shock testing is performed to determine the ability of parts and components to withstand sudden changes in temperature. In this research, the main causes of failure of the feeder cable assembly were snapping, shorting and electro-pressure resistance failure. Using the Coffin-Manson model for ALT, the normal conditions were from Tmax = $80^{\circ}C$ to Tmin = $-40^{\circ}C$, the accelerated testing conditions were from Tmax = $120^{\circ}C$ to Tmin = $-60^{\circ}C$, the AF (Acceleration Factor) was 2.25 and the testing time was reduced from 1,000 cycles to 444 cycles. Using the Bxlife test, the number of samples was 5, the required life was B0.04%.10years, in the acceleration condition, 747 cycles were obtained. After the thermal shock test under different conditions, the feeder cable assembly was examined by a network analyzer and compared with the Weibull distribution modulus parameter. The results obtained showed good results in acceleration life test mode. For the same reliability rate, the testing time was decreased by a quarter using ALT.