• Title/Summary/Keyword: paper sludge

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TECHNICAL APPLICATION OF READY MIXED CONCRETE SLUDGE WATER TO CEMENT MATRIX

  • Moon, Han-Young;Shin, Hwa-Cheol
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.555-559
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    • 2001
  • A by-product, waste sludge water produced from ready mixed concrete(remicon) factories may affect our environmental contamination if it is discharged without proper waste disposal. In Korea, all waste sludge water has been recycled in the way of mixing water of remicon, but the quality of the concrete then produced can be deteriorated, so it might cause slump loss or irregular compressive strength. In this study, waste sludge water is divided into two parts, remicon sludge and residual water in order to make it's property more stable. Then, the remicon sludge and high-alkaline residual water were used as admixture and alkali activator respectively. In this paper we research about quality of with remicon sludge and residual water and performed the fundamental properties of cement matrix mixed with remicon sludge and residual water.

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Design of Sludge Washing Apparatus in Steam Generator and Control Method (증기발생기의 슬러지 세척장치 설계 및 제어방법)

  • Kim, Joeng-Hoon;Bae, Yong-Han;Kwon, Soon-Ryang
    • The Journal of the Korea Contents Association
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    • v.10 no.10
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    • pp.68-77
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    • 2010
  • In the case of operating steam generators for long periods in nuclear power plants, sludge is accumulated inside the steam generator. This phenomenon could adversely affect the operation of the steam generator. This paper is about the design of a sludge washing apparatus which can remove the sludge efficiently and the control methods of the apparatus. In this paper, to design the sludge washing apparatus, firstly, we design nozzles for spraying high-pressure water through applying mathematical models and lab tests. Secondly, we establish the mathematical theory for performance parameters required to drive the sludge washing apparatus. Thirdly, we design physical structures of the apparatus based on the established performance parameters. Finally, we present the control methods of the apparatus. The sludge washing apparatus presented in this paper moves along the walls of the steam generator according to cracks in the tube array, and spray the high pressure water to remove the sludge. By this way, a relatively large amount of sludge formed in the inner surfaces can be washed very effectively.

The Effect of Physico - Chemical Environmental Parameters on Early Composting of Paper - Mill Sludge Cakes (이화학적 환경변수가 제지슬러지케이크의 조기부숙에 미치는 영향)

  • 최홍림;김현태;하호성;정영윤;남상일;서형덕;정원준
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.34 no.3
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    • pp.75-84
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    • 1992
  • The paper manufactories in Sangpyeong Industrial Estates, Chinju, produce more than 80 tons of paper-mill sludge cakes every day, which costs about 840 million won for dump per year. Since the paper-mill sludge is biodegradable, the sludge can he utilized as an organic fertilizer if it is properly decomposed. This may lead to not only dramatic cut of the treatment cost but prevention from secondary environmental contamination due to dump. The primary objective of the study was to explore the quantitative range of major enviromental parameters influencing early composting of paper-mill cakes, naturally pretreated in warn and cold weather. The automatically-controlled reactor was designed, manufactured, and operated for nine days to decompose about 2201 of raw sludge cakes. Four tests(Test 1-Test 4) were implemented for the study of Phase I. Treatments of two levels of initial temperature (40˚C and 28˚C) and two levels of water content + C/N ratio (35% + 40 and 63% + 80) were made to test the significance of their parameters for decomposition of raw sludge cakes pretreated in warm weather. Another four tests (Test 5- Test 8) were implemented for the study of Phase II. Treatments of initial temperature and water content(W/C) + C/N ratio of raw sludge pretreated in cold weather were made to 16˚C and 13% +58 for Test 5, 6˚C and 53% +55 for Test 6, 7˚C and 36% +81 for Test 7, 31˚C and 30% +81 for Test 8. Natural weater condition(pretreatment condition) revealed the importance m composting of the paper-mill sludge cakes. Combination of water content adjustment to about 30% with C/N ratio amendment of about 20 and initial temperature of 30~40˚C was concluded to be the best for early composting of paper-mill sludge cakes with aeration rate and pH fixed. Temperature and C/N ratio were adapted as judging variables for composting degree. In addition, tests for microbial activity were performed to validate the experimental results. Since the temperature and C/N ratio did not coincide in some tests as judging variables for the maturity of the composting sludges, taking one of these parameters could mislead the concept of the maturity (composting conceptually new criterion to provide more reliable information for early composting of paper-mill sludge cakes.

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Characteristics of Soil-Water Characteristic Curve and Unsaturated Permeability of Sludge Mixture (정수슬러지 혼합토의 함수특성곡선과 불포화 투수 특성)

  • Lim, Byung-Gwon;Kim, Yun-Tae
    • Journal of the Korean Geotechnical Society
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    • v.29 no.2
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    • pp.57-64
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    • 2013
  • In this paper, in order to solve high water content of water sludge and promote its recycle, sludge mixtures with various mixing ratios were produced. Sludge mixture consisted of water sludge and weathered granite soil. Their physical properties and unsaturated characteristics (soil-water characteristic curve, and unsaturated permeability function) were investigated by laboratory tests. Experimental test results indicated that at a given matric suction volumetric water content of sludge mixture increased as water sludge content increased. Air entry values of sludge mixture increased from 0.9 kPa to 2.4 kPa with an increase in water sludge content or fine content. In addition, unsaturated permeability function, which is an important factor for performing infiltration analysis, was predicted using saturated permeability and soil-water characteristic curve of sludge mixture.

Quantitative Study of the Reformation of Excess Sludge by Intense Aeration Under Nutrient-poor Conditions

  • L Guang Wei;Chen Liming;Toda Kiyoshi;Zhang Shuting
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.9 no.6
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    • pp.519-522
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    • 2004
  • In the course of anaerobic storage of excess sludge, odors due to chemicals such as hydrogen sulfide are produced. These odors cause many problems. Many methods have been developed to eliminate odors, but all current methods are not only costly, but also largely inef­fective. In this paper, we investigate the process of transformation of sludge microorganism cul­tures through intense aeration under nutrient-poor conditions, in terms of the selective adjust­ment and control of microorganism culture. The aerated sludge is subsequently returned to the adjusting pool, where the microorganisms inhibit odors, thus the excess sludge itself will act as an odor inhibitor. The process can be verified in terms of viability, in that the degradation capac­ity of the sludge was maintained after the intensely-aerated sludge was returned to the treat­ment system.

Studies on the Drainage of Paper Sludge by Using CST (CST장치를 이용한 슬러지 탈수 개선에 관한 연구)

  • 조준형;조정원;윤미영;장정은
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.1
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    • pp.43-48
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    • 2004
  • This paper suggests of utilizing both optimum coagulating and drainage conditions on mills to reduce the costs for sludge treatment of papermaking and transportation as well as leading to an effective treatment. It showed that CST method was much more effective than the time-consuming SRF since it compensated the demerits of the conventional drainage measuring method.

Analysis of Flexural Strength of Seedling Pots Made by a Pulp-Molding Machine under Different Water Contents (펄프 몰드식 육묘포트의 성형조건 및 수분 흡습에 따른 굴곡 하중 특성 분석)

  • Song, D.B.;Jeong, J.W.;Kim, C.H.;Huh, M.R.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.4
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    • pp.43-51
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    • 2009
  • Paper mill sludges are discharged around 870,000 M/T annually. Only 30% of the paper mill sludge have been recycled and the rest has been disposed by land fill, incineration, ocean abandonment and other ways. Because of overall prohibition of sludge disposal by London Dumping Convention in 2012, a urgent counter measure for paper mill sludge must be provided. In this paper, some basic experiments were carried out to develop a tray cell pot using paper mill sludge for increasing the recycling potential of the wasted sludge. To establish the manufacturing parameters, the tray cell pots were made with three types of materials including virgin pulp, old news paper and corrugated board mixed in a blend tank of a molding machine. The bending force and moisture content of the produced tray cell pots was measured to confirm the application capability. The tray cell pot could be manufactured under the condition of over 20% of virgin pulp, 40% of old news paper added. However, the corrugated board could not be used because of the glutinous substance included. The produced tray cell pot absorbed water very easily and the bending force decreased rapidly. The waterproof material must be used to applicate the produced tray cell pot in plant growing fields.

Effect of Sludge Characteristics on the Thickening of Bulking Sludge using DAF (Dissolved Air Flotation) (슬러지의 성상이 DAF(Dissolved Air Flotation)를 이용한 팽화 슬러지 농축에 미치는 영향)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Korean Society on Water Environment
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    • v.22 no.1
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    • pp.97-103
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    • 2006
  • Excess sludge treatment and disposal currently represent a rising challenge for domestic or wastewater treatment plants due to economic, environmental and regulation factors. Conventional gravity sedimentation process has been widely used in sludge thickening. The operation method of the process is very simple, but the process requires long detention time for sludge thickening, uses polymers, and shows low sludge thickening efficiency. To solve the problems, we studied on DAF (Dissolved Air Flotation) system. We use bulking sludge of a paper manufacturing plant. The effects of parameters such as SVI (Sludge Volume Index), storage time, initial concentration and wet density of excess sludge were examined. The results showed that the more SVI was low, the more sludge was thickened. As storage time goes by, SVI was increased and thickening performance was deteriorated. In order to improve flotation performance at high concentration, high recycling ratio and pressure did not increase the concentration due to thickening limitation. The addition of 0.8 g/L of loess was increased flotation efficiency of 1.41 times.

Study on the Improvement of Paper Sludge Dewatering by Adding Wastepaper Powders (고지 분말 첨가에 따른 제지 슬러지의 탈수성 개선에 관한 연구)

  • 이성호;임택준;조준형
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.2
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    • pp.47-53
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    • 2002
  • Three types of sludges including printing paper, newsprint and tissue paper were prepared at 5% concentration for filtration-expression operations. Filtration-expression characteristics of sludge were measured in different pressure and wastepaper powder dosage. Specific filtration resistance and porosity were calculated with theoretical formula. Higher pressure increased the progresses of filtration and expression while it decreased porosity. The addition of 5% wastepaper powder more accelerated the progresses of filtration and expression than that of 10% wastepaper powder. The lowest porosity value was also measured at 5% dosage of wastepaper powder. The decrease of porosity implied the decrease of moisture content in cake. The results indicated that dewatering of sludge was efficient in high pressure and 5% dosage of wastepaper powder.

A Study on Magnetic Abrasive using Sludge

  • Kim, Hee-Nam
    • Journal of the Speleological Society of Korea
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    • no.82
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    • pp.8-12
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    • 2007
  • In this paper, we have investigated the characteristics of the magnetic abrasive using sludge on polishing of internal finishing of seamless stainless steel tube applying magnetic abrasive polishing. Either green carborundum(GC) grain was used to resin sludge at a low temperature, and the sludge of magnetic abrasive powder was synthesized and crushed into 200 meshes. Surface roughness was measured before and after polishing, and more than 38% of improvement of surface roughness was achieved when grain was used under a specific condition. Even though some degree of surface roughness due to deeper scratches still exist, but the result showed a prospective magnetic abrasive polishing using sludge with green carborundum grains.