• Title/Summary/Keyword: pad design

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Design Optimization of Bracket for Wear Sensor of Automobile Brake Pads Based on Dynamic Kriging Surrogate Model (자동차 브레이크 패드 마모량 측정센서 브라켓의 다이나믹크리깅 대리모델 기반 설계최적화)

  • Jun-Yeong Jeong;Jung Joo Yoo;Kyung Seok Byun;Hyunkyoo Cho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.37 no.2
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    • pp.95-101
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    • 2024
  • This paper introduces an optimized design for a sensor bracket used to measure the wear amount of an automobile brake pad, based on a dynamic kriging surrogate model. During testing, the temperature of the brake pad can increase beyond 600℃, which often causes sensor malfunction. Therefore, it is essential to optimize the shape of the sensor bracket to minimize heat transfer. To reduce the computational cost of the optimization, the heat-transfer simulation is replaced by a dynamic kriging surrogate model. Dynamic kriging utilizes the best combination of correlation and basis functions and constructs an accurate surrogate model. Following optimization, the temperature of the sensor position decreases by 7.57%. The results from the surrogate model under optimum conditions are verified by a heat-transfer simulation, and the design optimization using a surrogate model is found to be effective.

Influence of Die Design Variables on the Sheared Surface in Shearing Process of Sandwich Sheet Metal (샌드위치 강판의 전단가공에 있어서 전단면에 미치는 금형 설계 변수의 영향)

  • Kim J. Y.;Chung W. J.;Kim J. H.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.37-42
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    • 2005
  • In order to invstigate the influence of die design variables on the quality of the sheared surface in cutting of sandwich sheet metals, the cut-off operation is carried out, which is the typical shearing process in sheet metal forming technology. For experiments we made the cut-off die which can be easily adjusted for die design variables such as blankholding force, pad force and clearance. The sandwich sheet metals considered are clad304(STS304-Al1050-STS304) and anti-vibration sheet metal. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results it is shown that the shearing mechanisms are different according the material of which sandwitch sheet metal is composed. The influence of die design variable is explored and we found optimal conditions for both sandwich sheet metals. It is expected that this investigation can be utilized to get the better sheared surface.

The Pad Recovery as a function of Diamond Shape on Diamond Disk for Metal CMP (Metal CMP 용 컨디셔너 디스크 표면에 존재하는 다이아몬드의 형상이 미치는 패드 회복력 변화)

  • Kim, Kyu-Chae;Kang, Young-Jae;Yu, Young-Sam;Park, Jin-Goo;Won, Young-Man;Oh, Kwang-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.3 s.40
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    • pp.47-51
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    • 2006
  • Recently, CMP (Chemical Mechanical Polishing) is one of very important processing in semiconductor technology because of large integration and application of design role. CMP is a planarization process of wafer surface using the chemical and mechanical reactions. One of the most important components of the CMP system is the polishing pad. During the CMP process, the pad itself becomes smoother and glazing. Therefore it is necessary to have a pad conditioning process to refresh the pad surface, to remove slurry debris and to supply the fresh slurry on the surface. A conditioning disk is used during the pad conditioning. There are diamonds on the surface of diamond disk to remove slurry debris and to polish pad surface slightly, so density, shape and size of diamond are very important factors. In this study, we characterized diamond disk with 9 kinds of sample.

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Analysis on Space Image Evaluation through Recognitive-Emotional Factor (인지-감정요소에 의한 공간이미지 평가성 분석)

  • Song, Young-Min;Lee, Dong-Ki
    • Korean Institute of Interior Design Journal
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    • v.20 no.6
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    • pp.71-78
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    • 2011
  • Although the recognition and emotion about space is subjective and individual, if standard is proposed through common factor, objective, quantified space image evaluation will be available. In addition, space image evaluation standard caused by recognitive-emotional factor can meet requests of space users and increase psychological satisfactions. The purpose of this study is to grasp the space image caused by recognitive-emotional factor in space with PAD model and analyze the evaluation of space image giving visual, recognitive and emotional effects. The analysis result revealed that 'joyfulness' and access-avoidance had a very similar distribution. The result means that space is evaluated with the degree of 'joyfulness' for space and it is led by approach-avoidance behavior. The recognition factor that forms and evaluates space image and decides approach-avoidance is expressed as adjective images such as 'fresh, joyful, light and static and its emotional factors are adjective images such as 'calm, allowable, joyful and quiet'.

A Study of Three Lobe Bearing Design for Turbo Compressor (터보 콤프레셔용 3로브 베어링의 설계에 관한 연구)

  • Lee, Dong-Hwan;Kim, Byung-Ok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.549-555
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    • 2006
  • Three lobe bearings for turbo compressor which appear inner pad damage after field operation has been analysed and redesigned in order to remove the problems. Pre-load and clearance between the pad and journal of the bearing were changed as design parameters from that of the original ones considering suitable maximum temperature and maximum pressure of the bearings. New hearings were manufactured corresponding the redesign. And vibration and temperature were measured according to the API specifications.

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Scratchpad Memory Architectures and Allocation Algorithms for Hard Real-Time Multicore Processors

  • Liu, Yu;Zhang, Wei
    • Journal of Computing Science and Engineering
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    • v.9 no.2
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    • pp.51-72
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    • 2015
  • Time predictability is crucial in hard real-time and safety-critical systems. Cache memories, while useful for improving the average-case memory performance, are not time predictable, especially when they are shared in multicore processors. To achieve time predictability while minimizing the impact on performance, this paper explores several time-predictable scratch-pad memory (SPM) based architectures for multicore processors. To support these architectures, we propose the dynamic memory objects allocation based partition, the static allocation based partition, and the static allocation based priority L2 SPM strategy to retain the characteristic of time predictability while attempting to maximize the performance and energy efficiency. The SPM based multicore architectural design and the related allocation methods thus form a comprehensive solution to hard real-time multicore based computing. Our experimental results indicate the strengths and weaknesses of each proposed architecture and the allocation method, which offers interesting on-chip memory design options to enable multicore platforms for hard real-time systems.

Advanced Pad Conditioner Design for Oxide/Metal CMP

  • Hwang Tae-Wook;Baldoni Gary;Tanikella Anand;Puthanangady Thomas
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.2
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    • pp.62-66
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    • 2006
  • Advanced CMP conditioner design requires investigations of key conditioner manufacturing parameters and their effects on pad surface and then wafer performance. In the present investigation, diamond shape, concentration, distribution, and other key manufacturing parameters are considered to improve CMP process stability and conditioner life. Self avoiding random distribution ($SARD^{TM}$) of diamond abrasives has been developed and both numerical simulation and experimental results show very stable and reliable polishing performance.

DFR Process for Brake Pad Reliability Improvement (브레이크 패드 신뢰성향상을 위한 DFR프로세스 개발)

  • Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.180-186
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    • 2012
  • 신제품 개발에 있어서 제품의 잠재적 고장모드를 줄이기 위한 설계 노력은 매우 중요하며 이를 위해서는 체계적이고 혁신적인 신뢰성프로그램을 적용하는 것이 반드시 필요하다. 기업에서 동시공학을 기초로 한 건전한 신뢰성프로그램에 포함된 주요활동으로는 DFR(Design for Reliability), 신뢰성검증 및 물리적 해석활동 등이 있으며, 이 중 DFR은 제품 개발을 지원하는 첫 번째 과학적 신뢰성활동이다. 본 연구는 브레이크패드의 신뢰성을 향상시키기 위하여 회사조직전체에서 여러 부서의 팀 구성원이 유기적으로 참여하는 DFR 프로세스를 조직하고 실행하는 전략과 기술에 대한 연구이다. 본 사례연구의 동기는 해당기업에서 DFR에 적용된 모든 도구와 기술을 통해 제품의 신뢰성을 향상시키고 동시에 글로벌시장의 잠재고객에 대하여 품질과 신뢰성에 대한 확신을 주는데 유용하게 활용하기 위함이다. 본 논문에서는 제품개발주기의 개념설계단계 부터 제품의 폐기까지의 DFR 개념 전개에 대하여 설명하고, 기술적 도구를 적용한 설계초기 단계에서의 분석사례를 제시하였다.

Numerical Study on the Air-Cushion Unit for Transportation of Large-Sized Glass Plate

  • Jun, Hyun-Joo;Kim, Kwang-Sun;Im, Ik-Tae
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.1 s.18
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    • pp.59-64
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    • 2007
  • Non-contact transportation of a large-sized glass plate using air cushion for the vertical sputtering system of liquid crystal display (LCD) panel was considered. The objective of the study was to design an air pad unit which was composed of multiple injection and exhaust holes and mass flow supplying pipe. The gas was injected through multiple small holes to maintain the force for levitating glass plate. After hitting the plate, the air was vented through exhaust holes. Complex flow field and resulting pressure distribution on the glass surface were numerically studied to design the air injection pad. The exhaust hole size was varied to obtain evenly distributed pressure distribution at fixed diameter of the injection hole. Considering the force for levitating glass plate, the diameter of the exhaust hole of 30 to 40 times of the gas injection hole was recommended.

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Design of Fuse Mounted Elbow Connector (퓨즈가 내장된 엘보접속재의 설계)

  • 최경선;이철호;송일근;권태종;권영복;한명관
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.383-386
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    • 2000
  • Fuse mounted elbow connector used for pad mounted transformer was designed and investigated. Requirements of electrical ratings such as partial discharge, ac withstand voltage and impulse voltage and material properties were proposed in accordance with IEEE 386 and pre-standard (PS) 147-219∼229 of KEPCO. The connector can be jointed with pad mounted transformer and current limiting fuse which is installed inside of the connector easily replaced with new one in the case of breakdown of the fuse. Electric field analysis was also introduced in other to verify the reliability of the design.

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