• Title/Summary/Keyword: overhead crane

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A Learning Method of LQR Controller using Increasing or Decreasing Information in Input-Output Relationship (입출력의 증감 정보를 이용한 LQR 제어기 학습법)

  • Chung, Byeong-Mook
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.84-91
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    • 2006
  • The synthesis of optimal controllers for multivariable systems usually requires an accurate linear model of the plant dynamics. Real systems, however, contain nonlinearities and high-order dynamics that may be difficult to model using conventional techniques. This paper presents a novel loaming method for the synthesis of LQR controllers that doesn't require explicit modeling of the plant dynamics. This method utilizes the sign of Jacobian and gradient descent techniques to iteratively reduce the LQR objective function. It becomes easier and more convenient because it is relatively very easy to get the sign of Jacobian instead of its Jacobian. Simulations involving an overhead crane and a hydrofoil catamaran show that the proposed LQR-LC algorithm improves controller performance, even when the Jacobian information is estimated from input-output data.

Nonlinear Sliding mode Control of Overhead Crane System (천정 크레인 시스템의 비선형 슬라이딩 모드 제어)

  • Kim, Do-Woo;Yoon, Ji-Sup;Park, Byung-Suk;Yang, Hai-Won;Kim, Hong-Phil
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.526-529
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    • 1998
  • In this paper, we proposed a nonlinear sliding mode controller to regulate the swinging angle of Overhead Crane System. Roughly speaking, the controller is designed to regulate an output(the swing angle) while providing internal stability. It is difficult to apply many of standard nonlinear control design techniques. In contrast to control that use a command generator and possibly a time-varying feedback, our control law is simple autonomous nonlinear controller. We analyze the stability of the closed-loop system using an $L_2$ Sliding surface conditions approach on a nonlinear feedback linearization of the system about the desired periodic orbit. One can easily extend this approach to analyze the robustness of the control system with respect to disturbances and parameter variations.

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Dynamics and GA-Based Stable Control for a Class of Underactuated Mechanical Systems

  • Liu, Diantong;Guo, Weiping;Yi, Jianqiang
    • International Journal of Control, Automation, and Systems
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    • v.6 no.1
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    • pp.35-43
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    • 2008
  • The control of underactuated mechanical system is very complex for the loss of its control inputs. The model of underactuated mechanical systems in a potential field is built with Lagrangian method and its structural properties are analyzed in detail. A genetic algorithm (GA)based stable control approach is proposed for the class of under actuated mechanical systems. The Lyapunov stability theory and system properties are utilized to guarantee the system stability to its equilibrium. The real-valued GA is used to adjust the controller parameters to improve the system performance. This approach is applied to the underactuated double-pendulum-type overhead crane and the simulation results illustrate the complex system dynamics and the validity of the proposed control algorithm.

Application of Input Shaping Method to Industrial Cranes (산업용 크레인에서의 입력성형기법 응용)

  • Park, Sang-Won;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1032-1039
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    • 2011
  • This paper presents results of input shaping to industrial cranes. A brief theoretical background for input shaping is described. Several examples of input shaping application to sway regulation for industrial cranes are presented. The presented results show that input shaping is very useful for industrial cranes.

Development of Automatic Coil-Handling Crane Control System (크레인 무인 자동 운전 시스템 개발)

  • Choi Chintae;Shin K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.126-133
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    • 2004
  • Lots of researches and applications on the automated overhead cranes in shops have been done for some decades, but a few successful results are reported. Integrated crane control systems designed by famous engineering companies are still expensive and are not satisfactory in view of maintenance and reliability. A more reasonable control system fit to requirements of manufacturing industries is suggested in the study. The new deigned system has superior capabilities for anti-sway of rope and position control. The controller for automated operations is composed of a Linux-based PC for non real-time control and a high-speed PLC for hard real-time control. Some algorithms required for coil yard operations as well as main control algorithms such as reference position generation, position control and anti-sway control have been designed and fully tested on the new crane simulator. The designed crane control system showed satisfactory performance on position control accuracy and anti-sway of rope. The maximum positional error is 8mm and the maximum sway error is 0.1 degrees. The suggested control strategies have been successfully applied to the 10-1 crane in No. 4 CGL of in the Kwangyang Steel Works and in commercial operation.

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Seismic Analysis of 30/5 Ton Overhead Crane for 30MWTh Korea Multipurpose Research Reactor (KMRR) (다목적연구용 원자로의 30/5 톤 천정크레인에 대한 지진해석에 관한 연구)

  • Yoo, Bong;Suh, Ki-Suk;Chu, Yong-Sun;Hong, Sung-In
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.111-114
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    • 1991
  • The KMRR 4-wheel crane which has a span of 30.6m long shall be designed to maintain its structural integrity during and after seismic shocks. Horizontal and vertical FRS for OBE and SSE conditions at the crane support are after seismic shock. Horizontal and vertical FRS for analysis are 4% for OBE and 7% for SSE. The crane consists of girder, saddle main and auxiliary trolley, and necessaries. They are modeled as beam elements and lumped masses for the following 4 cases ; trolley at center of the crane with and without the rated load, trolley at end with and without the rated load. The static analysis as well as the linear dynamic analysis including frequency and response spectrum analysis are performed for the seismic qualification of the crane using the Finite Element Method. For the simplicity of the analysis, the decoupling criteria are considered for the crane rope and the crane supporting beams. The main sections of the crane are stiffened until the calculated stresses satisfy the allowable limits. The seismic resultant loads are used to design the seismic restraints of the saddle and the trolley to protect the clue from the seismic uplifting loads the study results have show that the seismic design of the KMRR crane is governed by the OBE condition. not by the SSE condition. This paper briefly describes the analysis procedure used in the seismic design of the KMRR crane, and summarizes the analysis results.

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A study on design of a fuzzy controller and a simulator for development of controller for reducing vibration in overhead crane (천정 크레인의 진동 저감을 위한 퍼지제어기 및 제어기 개발용 시뮬레이터 설계에 관한 연구)

  • Jeong, kyung-Chae;Hong, Jin-Cheol;Bae, Jin-Ho;Lee, Dal-Hae;Lee, Suck-Gyu;Lee, Hai-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.2
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    • pp.96-101
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    • 1996
  • In this paper, a simulator is designed along with S/W package for crane controllers. Due to trolley's acceleration or deceleration, cranes inherently cause swing motion of the objects in transporting heavy objects. This swing not only deteriorates the crane handling safety but also increases the processing time. To overcome these drawbacks, the fuzzy rule-based simulator is developed with inhibitory swing at final action. The computer simulation shows that the swing at initial and final positions is removed fast with small position error. The proposed simulator can be used for handling object stabley and the study of effectiveness in unmanned operation of cranes.

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Exposure status of welding fumes for operators of overhead traveling crane in a shipyard (대형조선소 천장크레인 운전원의 용접흄 노출 실태)

  • Lee, Kyeongmin;Kim, Boowook;Kwak, Hyunseok;Ha, Hyunchul
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.25 no.3
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    • pp.301-311
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    • 2015
  • Objectives: Operators of overhead traveling crane in a ship assembly factory perform work to transmit large vessel blocks to an appropriate working process. Hazardous matters such as metal dusts, carbon monoxide, carbon dioxide, ozone, loud noise and fine particles are generated by variable working activities in the factory. The operators could be exposed to the hazardous matters during the work. In particular, welding fumes comprised of ultra fine particles and heavy metals is extremely hazardous for humans when exposing a pulmonary through respiratory pathway. Occupational lung diseases related to welding fumes are increasingly on an upward tendency. Therefore, the objective of this study is to assess properly unknown occupational exposure to the welding fumes among the operators. Methods: This study intended to clearly determine an equivalence check whether or not chemical constituents and composition of the dusts, which existed in the driver's cab, matched up with generally known welding fumes. Furthermore, computational fluid dynamics program(CFD) was used to identify a ventilation assessment in respect of a contamination distribution of welding fumes in the air. The operators were investigated to assess personal exposure levels of welding fumes and respirable particulate. Results: The dust in an operation room were the same constituents and composition as welding fumes. Welding fumes, which caused by the welding in a floor of the factory, arose with an ascending air current up to a roof and then stayed for a long time. They were considered to be exposed to the welding fumes in the operation room. The personal exposure levels of welding fumes and respirable particulate were 0.159(n=8, range=0.073-0.410) $mg/m^3$ and 0.138(n=8, range=0.087-0.178) $mg/m^3$, respectively. They were lower than a threshold limit value level($5mg/m^3$) of welding fumes. Conclusions: These findings indicate that an occupational exposure to welding fumes can exist among the operators. Consequently, we need to be keeping the operators under a constant assessment in the operator process of overhead traveling crane.

Robust Model-Following Controller for Uncertain Dynamical Systems by State-Space Representation (불확실한 동적 시스템의 상태공간 표현 강인 모델추종 제어기)

  • Park, Byung-Suk;Yoon, Ji-Sup;Kang, E-Sok
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.50 no.12
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    • pp.575-583
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    • 2001
  • It is hard to obtain good robust performance and robust stability for uncertain and time-varying system. The robust 2-DOF controller is frequently used to obtain the desired response and the good robustness. Two controllers can be independently designed. Generally, one controller reduces sensitivity to parameter variations, nonlinear effects, and other disturbances. On the other hand, the other controller reduces the error between the desired command and output. In this paper, the various robust perfect MFCs(model-following controllers) combined with TDC(Time Delay Control) are designed, and the imperfect stable MFC combined with TDC and SMC(Sliding Mode Control) is proposed. These controllers are based on the method of designing robust 2-DOF controllers for dynamic system with uncertainty. The performance of the proposed imperfect sable MFC has been evaluated through computer simulations. The simulation results indicate that the proposed controller shows the excellent performance characteristics for an overhead crane with uncertain and time-varying parameters.

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