• Title/Summary/Keyword: on-board charger

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Design and Implementation of High Efficiency 3.3kW On-Board Battery Charger for Electric Vehicle (전기자동차용 고효율 3.3kW On-Board 배터리 충전기 설계 및 제작)

  • Kim, Jong-Soo;Choe, Gyu-Yeong;Jung, Hye-Man;Lee, Byoung-Kuk;Cho, Young-Jin
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.190-191
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    • 2010
  • 본 논문은 전기자동차 (Electric Vehicles, EVs) 및 플러그인 하이브리드 자동차 (Plug-In Hybrid Electric Vehicles, PHEVs)용 리튬 이온 (Li-Ion) 배터리 충전을 위한 3.3 kW급 차량 탑재형 (On-Board) 충전기 하드웨어의 설계 및 제작에 대하여 기술한다. 차량 실장 특성을 고려하여 부하직렬공진형 dc-dc 컨버터를 적용하고, 80-130kHz의 고주파 스위칭 및 ZVS (Sero-Voltage Switching) 기법을 통해 수동소자의 크기를 최적화하여 5.84L, 5.8kg의 저부피, 경량을 달성한다. 전자부하를 대상으로 정전류 (Continuous Current, CC) 및 정전압 (Continuous Voltage, CV) 제어를 수행하여 93%의 고효율 획득 및 성능을 검증한다.

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A Study on the Thermal Flow Analysis for Heat Performance Improvement of a Wireless Power Charger (열 유동해석을 통한 무선충전기 발열 성능 향상에 관한 연구)

  • Kim, Pyeong-Jun;Park, Dong-Kyou
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.7
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    • pp.310-316
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    • 2019
  • In automotive application, customers are demanding high efficiency and various functions for convenience. The demand for these automotive applications is steadily increasing. In this study, it has been studied the analysis of heat flow to improve the PCB(printed circuit board) heating performance of WPC (wireless power charger) recently developed for convenience. The charging performance of the wireless charger has been reduced due to power dissipation and thermal resistance of PCB. Therefore, it has been proposed optimal PCB design, layout and position of electronic parts through the simulation of heat flow analysis and PCB design was analyzed and decided at each design stage. Then, the experimental test is performed to verify the consistency of the analysis results under actual environmental conditions. In this paper, The PCB modeling and heat flow simulation in transient response were performed using HyperLynx Thermal and FloTHERM. In addition, the measurement was performed using infrared thermal imaging camera and used to verify the analysis results. In the final comparison, the error between analysis and experiment was found to be less than 10 % and the heating performance of PCB was also improved.

Design and Implementation of a Control System for the Interleaved Boost PFC Converter in On-Board Battery Chargers (차량 탑재형 배터리 충전기의 인터리브드 부스트 PFC 컨버터 제어시스템 설계 및 구현)

  • Lee, Jun Hyok;Jung, Kwang-Soon;Lee, Kyung-Jung;Jung, Jae Yeop;Kim, Ho Kyung;Hong, Sung-Soo;Ahn, Hyun-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.5
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    • pp.843-850
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    • 2016
  • In this paper, we propose a digital controller design process for the interleaved type of a boost PFC (Power Factor Correction) converter which can disperse the heat of the switching devices due to the interleaved topology. We establish a mathematical model of a boost PFC converter and propose a controller design method based on the root locus. The performance of the designed controller is verified by simulations. The measurement of the input voltage, inductor currents, and the converter output link voltage are needed for the control of the converter system which consists of a power unit and a control unit where a high-performance 32-bit microcontroller is used. The adjustment of A/D conversion timing is also needed to avoid high frequency noise generated when the switches on/off. It is illustrated by the real experiments that the designed control system with the properly adjusted ADC timing satisfies the given performance specifications of the interleaved boost PFC converter in the on-board slow battery charger.

A Novel Integrated Battery Charger Structure for Multiple Charge and V2G application for Electric Vehicles (전기자동차의 다중충전 및 V2G 응용을 위한 새로운 통합 배터리 충전기구조)

  • Vu, Hai-Nam;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.11a
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    • pp.13-14
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    • 2016
  • This paper has introduces a novel Integrated On-board Charger (IOBC) to reduce the size, weight and cost of power conversion stages in Electric Vehicles (EVs). The IOBC is composed of an OBC and a low voltage dc-dc converter (LDC). The IOBC includes a bidirectional ac-dc converter and a bidirectional full-bridge converter with an active clamp circuit. The LDC converter is a hybrid topology combining an active clamped full-bridge converter and a forward converter derived from the Weinburg converter topology. Unlike conventional OBC, the proposed IOBC is compact and the LDC converter of it can achieve a higher efficiency. In addition, the LDC converter of the proposed IOBC can achieve high step-down voltage conversion ratio, no circulating current, no reverse recovery current of the rectifier diodes and small ripple current of output inductor on the auxiliary battery. A 1kW hardware of the LDC converter is implemented to verify the performances of the proposed IOBC.

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Comparison and Analysis of Control Strategies to Improve Bidirectional Isolated Charger Efficiency for Electric Vehicles (전기자동차 충전기용 양방향 절연형 DC-DC 컨버터 효율 개선 제어기법 비교 분석)

  • Ahn, Hyo-Min;Cho, Yong-Ki;Woo, Dong-Gyun;Lee, Byoung-Kuk
    • Proceedings of the KIPE Conference
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    • 2013.11a
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    • pp.151-152
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    • 2013
  • 본 논문에서는 DAB(Dual Active Bridge)로 구성된 양방향 절연형 DC-DC 컨버터의 제어 기법인 SPS(Single Phase Shift)와 DPS(Dual Phase Shift)를 양방향 OBC(On-Board Charger)의 충전 및 방전모드에 적용한다. 그리고 각 모드의 입출력 조건에 따라 전력 반도체 소자에서 발생되는 손실을 PSIM 시뮬레이션과 수학적 분석을 통해 예측하고, 이를 비교 분석한다.

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The development of high efficiency isolated converter for vehicle charger (차량 충전용 고효율 절연형 컨버터 개발)

  • Park, Minjun;Jin, Hoshang;Lee, Gunhee;Hwang, Kwangkyu;Kim, Woosup;Lee, Jaeho
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.101-102
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    • 2015
  • This paper is about the suggestion for the development in the commercialization for 3.6kW Class On-Board charger. It is suggesting non-insulation AC-DC Boost Power Factor correction circuit and insulation DC-DC resonant Converter for circuit design. In addition, Input AC voltage in the power supply is DCM control which can be designed to decrease the inductance for the inductor size to be reduced. DCM controls and Interleaved PFC can be designed to decrease the inductor size increasing the power conversions. Also, using the insulation DC-DC resonant converter, the efficiency can be increased. This system is verified using prototype hardware.

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The Power Converter Circuit Characteristics for 3 kW Wireless Power Transmission (3 kW 무선 전력전송을 위한 전력 변환기 회로 특성)

  • Hwang, Lark-Hoon;Na, Seung-kwon;Kim, Jin Sun;Kang, Jin-hee
    • Journal of Advanced Navigation Technology
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    • v.24 no.6
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    • pp.566-572
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    • 2020
  • In a wireless power transmitter, the characteristics and effects of wireless power transmission between two induction coils are investigated, and a power converter circuit and a battery charger/discharger circuit using wireless power transmission technology are proposed. The advantage of wireless power transmitters and wireless chargers is that, instead of the existing plug-in-mounted wired charger (OBC; on-board charger), the user can wirelessly charge the battery without connecting the power source when charging power to the battery. There is. In addition, the advantage of wireless charging can bring about an energy efficiency improvement effect by using the secondary side rectifier circuit and the receiving coil, but the large-capacity long-distance wireless charging method has a limitation on the transmission distance, so many studies are currently being conducted. The purpose of the study is to study the transmitter circuit and receiver circuit of a wireless power transmission device using a primary coil, a secondary coil, and a half bridge series resonance converter, which can transmit power of a non-contact type power transmitter. As a result, a new topology was applied to improve the power transmission distance of the wireless charging system, and through an experiment according to each distance, the maximum efficiency (95.8%) was confirmed at an output of 3 kW at an 8 cm transmission distance.

EV On-board Battery Charger with Wide input range & Film capacitor (필름 커패시터로 구성된 넓은 입력 범위를 갖는 탑재형 EV용 배터리 충전기)

  • Yun, Suyoung;Kim, Kyoungdong;Lee, Junyoung
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.155-156
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    • 2011
  • 이 논문은 새로운 형태의 EV, PHEV용 탑재형 충전기를 제안한다. 입출력단의 절연을 위한 공진 컨버터와 역률 개선과 충전 전력을 제어하기 위한 벅부스트 컨버터의 2단 구조로 구성하였다. 벅부스트는 전압 스트레스 감소를 위한 2단 병렬 구조와 제어기의 단순화를 위한 DCM 제어로 구현하였다. 또한 파워부에서는 필름 커패시터만으로 구성하였다. 제안한 컨버터의 성능은 실험을 통하여 검증한다.

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On-board battery charger for plug-in hybrid electric vehicle using PSFB (PSFB를 이용한 플러그-인 하이브리드 전기자동차용 탑재형 배터리 충전기)

  • Bae, Taesuk;Lim, Sangmin;Choi, Jaeho
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.163-164
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    • 2012
  • 본 논문에서는 EV 또는 PHEV용 탑재형 배터리 충전기에 대하여 기술한다. 역률개선을 위한 PFC는 전류연속모드의 부스트 컨버터를 적용 하였으며, 스위칭 손실의 저감을 위해 영전압 스위칭이 가능한 위상천이 풀-브리지 DC-DC 컨버터를 사용하여 전기적인 절연 및 소자의 스위칭 스트레스를 줄이고 효율 또한 향상 시키고자 하였다. PSIM을 사용하여 시뮬레이션 하였으며 실험세트를 구성하고 결과를 분석하여 시스템의 효용성을 검증하였다.

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Development of On-board Battery Charger Module (전기 자동차 탑재형 충전기 모듈 개발)

  • Bang, Hyo-Jin;Lee, Jae-Ho;Chang, Seok-Chae;Yang, Chun-Suk
    • Proceedings of the KIPE Conference
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    • 2010.07a
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    • pp.316-317
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    • 2010
  • 본 논문에서는 전기 자동차 탑재형 충전기 모듈에 대하여 설명한다. 기존의 충전기와는 달리 저압 충전부를 겸비하고 있어 저압 배터리도 동시에 충전시킬 수 있는 절연형 3.3kW 충전기 모듈이다. 전기 자동차 탑재형으로 온도와 진동에 강한 전장용 부품을 사용하여 주요 하드웨어를 구성하였으며, 유로해석 및 PCB진동해석을 통해 외부 온도변화와 진동에 강인하도록 설계하였다.

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