• Title/Summary/Keyword: on-board charger

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On-board charger equipped with new power factor corrected circuit for plug-in hybrid electric vehicle (새로운 역률보상회로를 적용한 플러그인 하이브리드 전기차 탑재용 완속 충전기)

  • Kim, Seong-hye;Lee, Ju-young;Kang, Feel-soon
    • Proceedings of the KIPE Conference
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    • 2012.07a
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    • pp.140-141
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    • 2012
  • 본 논문은 새로운 역률보상회로를 적용한 플러그인 하이브리드 전기 자동차 탑재형 완속 충전기(On-Board Charger, OBC)를 제안한다. 제안하는 완속 충전기용 역률보상회로 (Power Factor Correction, PFC)는 기존의 부스트 컨버터를 기본으로 하는 역률보상회로와 동일한 개수의 회로 부품과 입 출력전압 관계를 가진다. 회로 구조상 전파 정류된 DC 전압을 저장하는 입력 커패시터와 입력 인덕터의 에너지가 저장되는 출력 커패시터가 직렬 결합되어 DC-link 전압을 형성하므로 출력 커패시터의 동작전압(Working voltage)을 낮출 수 있어 단가절감이 가능하다. 제안된 역률보상 회로를 적용한 플러그인 하이브리드 전기 자동차 탑재형 완속 충전기에 대한 동작 특성을 해석하고 시뮬레이션을 통해 타당성을 검증한다.

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Switching Frequency Design of Phase-Shifted Full-Bridge Converter in On Board Charger in Electric Vehicles for High Efficiency and High Power Density (전기자동차 OBC 용 Phase-Shifted Full-Bridge 컨버터의 고효율 및 고전력밀도 달성을 위한 스위칭 주파수 설계)

  • Lee, Jae Han;Son, Won-Jin;Ann, Sangjoon;Byun, Jongeun;Lee, Byoung Kuk
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.346-347
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    • 2019
  • 본 논문에서는 3.3 [kW] on-board charger (OBC) 용 phasw-shifted full-bridge (PSFB) 컨버터의 고효율 및 고전력 밀도 달성을 위한 스위칭 주파수 설계 방안을 제안한다. 스위칭 주파수에 따라 달라지는 손실 양상 및 전력 밀도에 대해 분석하기 위해 각 스위칭 주파수 별 반도체 소자 손실과 수동 소자 손실을 계산하고, 수동 소자의 부피 변화에 따른 전력밀도 변화를 분석한다. 분석 결과를 바탕으로 고효율 및 고전력밀도 달성을 위한 시스템 설계 포인트를 선정하고 시뮬레이션을 통하여 설계 결과를 검증한다.

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Smart Panel Board for EV Standard Chargers and Its Control Method (전기자동차 완속충전기용 스마트 분전반 및 그 제어방법)

  • Kim, Myeong-Soo;Hong, Soon-Chan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.6
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    • pp.511-521
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    • 2014
  • This study proposes an electric vehicle (EV) smart panel board and its control method on the basis of charging scheduling. The proposed system consists of batteries, a three-phase battery charger, three single-phase inverters, transfer switches for electric power distribution, and a controller. The three-phase battery charger usually charges the batteries at midnight when electric rates are cheap and in light load. When the electric power consumption of the EV standard chargers connected to one phase of the power line is relatively large or when a blackout occurs, the electric power stored in the battery is supplied by discharging through the inverters to the EV standard chargers. As a result, the value of peak load and the charging electric power quantity supplied from a utility grid are reduced, and the current unbalance is improved. The usefulness of the proposed system is confirmed through simulations, experiments, and case studies.

Cause Analysis and Countermeasure of Tracking in Mobile Phone Charger (휴대폰 충전기 내 트래킹 발생 원인 분석 및 대책)

  • Park, Jin-Young;Kim, Jae-Hyun;Park, Kwang-Muk;Bang, Sun-Bae
    • Fire Science and Engineering
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    • v.30 no.6
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    • pp.71-77
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    • 2016
  • The electrolyte of the capacitor in mobile phone chargers leaks to the power input terminal resulting in tracking on the PCB board to form a carbonized conductive path. As a result of structural analysis of the cause of the tracking, It occurred when the power input terminal and the PCB board were connected directly using the connector. The larger the amount of electrolyte leaked from the capacitor into the power input terminal, or the lower the height of the partition provided between the plug pins of the power input terminal, the higher the tracking occurrence rate. Accordingly, to lower the occurrence rate of tracking in the charger, it is necessary to provide a partition on the capacitor or increase the height of the partition provided on the power input terminal so that the leaked electrolyte does not flow to the power input terminal. In addition, the tracking occurrence rate will be reduced further if the shape of the PCB board touching ther power connection terminal is changed to ${\Pi}$.

A Novel Hybrid Converter with Wide Range of Soft-Switching and No Circulating Current for On-Board Chargers of Electric Vehicles

  • Tran, Van-Long;Tran, Dai-Duong;Doan, Van-Tuan;Kim, Ki-Young;Choi, Woojin
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.143-151
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    • 2018
  • In this paper, a novel hybrid configuration combining a phase-shift full-bridge (PSFB) and a half-bridge resonant LLC converter is proposed for the On-Board Charger of Electric Vehicles (EVs). In the proposed converter, the PSFB converter shares the lagging-leg switches with half-bridge resonant converter to achieve the wide ZVS range for the switches and to improve the efficiency. The output voltage is modulated by the effective-duty-cycle of the PSFB converter. The proposed converter employs an active reset circuit composed of an active switch and a diode for the transformer which makes it possible to achieve zero circulating current and the soft switching characteristic of the primary switches and rectifier diodes regardless of the load, thereby making the converter highly efficient and eliminating the reverse recovery problem of the diodes. In addition an optimal power sharing strategy is proposed to meet the specification of the charger and to optimize the efficiency of the converter. The operation principle the proposed converter and design considerations for high efficiency are presented. A 6.6 kW prototype converter is fabricated and tested to evaluate its performance at different conditions. The peak efficiency achieved with the proposed converter is 97.7%.

Development of the Integrated Power Converter for the Environmentally Friendly Vehicle and Validation of the LDC using Battery HILS (친환경 자동차용 통합형 전력변환장치의 개발 및 배터리 HILS를 이용한 LDC 검증에 관한 연구)

  • Kim, Tae-Hoon;Song, Hyun-Sik;Lee, Baek-Haeng;Lee, Chan-Song;Kwon, Cheol-Soon;Jung, Do-Yang
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.9
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    • pp.1212-1218
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    • 2014
  • For OBC (On-Board Charger) and LDC (Low DC-DC Converter) used as essential power conversion systems of PHEV (Plug-in Hybrid Electric Vehicle), system performance is required as well as reliability, which is need to protect the vehicle and driver from various faults. While current development processor is sufficient for embodying functions and verifying performance in normal state during development of prototypes for OBC and LDC, there is no clear method of verification for various fault situations that occur in abnormal state and for securing stability of vehicle base, unless verification is performed by mounting on an actual vehicle. In this paper, a CCM (Charger Converter Module) was developed as an integrated structure of OBC and LDC. In addition, diverse fault situations that can occur in vehicles are simulated by a simulator to artificially inject into power conversion system and to test whether it operates properly. Also, HILS (Hardware-in-the-Loop Simulation) is carried out to verify whether LDC is operated properly under power environment of an actual vehicle.

Single-phase bidirectional on-board battery charger for PHEV application (PHEV용 단상 양방향 on-board 충전기)

  • Won, JE Hyuk;Nam, Kwanghee
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.449-450
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    • 2011
  • 본 논문에서는 PHEV용 1.6kW/3.3kW 단상 양방향 충전기 회로를 제안한다. 양방향충전기는 이단구조이다. 일차단은 양방향 AC/DC 컨버터로 역률제어가 가능한 PWM 컨버터구조이다. 이차단은 앙방향 절연형 DC/DC 컨버터로 고주파 ZVS 스위칭이 가능한 DAB(Dual Active Bridge) 구조이다. 제안된 전력변환장치의 검증을 위해 시뮬레이션을 하였고 프로토타입을 제작하여 회로 동작의 타당성을 입증하였다.

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A Hybrid PWM-Resonant DC-DC Converter for Electric Vehicle Battery Charger Applications

  • Lee, Il-Oun
    • Journal of Power Electronics
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    • v.15 no.5
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    • pp.1158-1167
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    • 2015
  • In this paper, a new hybrid DC-DC converter is proposed for electric vehicle 3.3 kW on-board battery charger applications, which can be modulated in a phase-shift manner under a fixed frequency or frequency variation. By integrating a half-bridge (HB) LLC series resonant converter (SRC) into the conventional phase-shift full-bridge (PSFB) converter with a full-bridge rectifier, the proposed converter has many advantages such as a full soft-switching range without duty-cycle loss, zero-current-switching operation of the rectifier diodes, minimized circulating current, reduced filter inductor size, and better utilization of transformers than other hybrid dc-dc converters. The feasibility of the proposed converter has been verified by experimental results under an output voltage range of 250-420V dc at 3.3 kW.

Life Cycle Assessment of Mobile Phone Charger Containing Recycled Plastics (재생 플라스틱을 적용한 휴대폰 충전기 전과정평가)

  • Heo, Young-chai;Bae, Dae-sik;Oh, Chi-young;Suh, Young-jin;Lee, Kun-mo
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.12
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    • pp.698-705
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    • 2017
  • Environmental impact of a mobile phone charger containing recycled plastic was quantified using LCA and the environmental benefits from the use of recycled and virgin plastic were compared. The assessment considers potential environmental impacts across the whole life cycle of the charger including; pre-manufacturing; manufacturing; distribution; product use; and end-of-life stages and quantified six environmental impact categories; Abiotic depletion; Acidification; Eutrophication; Global warming; Ozone layer depletion; and Photochemical oxidants creation. The study showed that the environmental impacts of the use stage accounted for 94.4% and 70% in the resource depletion and global warming impact categories, respectively, and the environmental impacts of the pre - manufacturing stage accounted for more than 98% in the other impact categories. The main cause of the environmental impacts in the use stage was electricity consumed by the charger. The main cause in the pre-manufacturing stage was PBA (Printed Board Assembly) and external case manufacturing. In order to quantify the environmental benefits of recycled PC (Polycarbonate) in the exterior case, the environmental impacts of 1 kg production of recycled PC and virgin PC were evaluated. The environmental impact on the abiotic depletion of the recycled PC is estimated to be 30% compared to the virgin PC, and the impacts on the other impact categories of the recycled PC were less than 5% of the virgin plastic. Sensitivity analysis was performed for 12 items including site data and assumptions made. The sensitivity of each item was less than 10%. The results of this study confirm that designing compact and light PBA, improving charging efficiency, and use of recycled plastic are important design factors to reduce the environmental impact of a charger.

Design and Implementation of a Control System for the Phase Shift Full-bridge Converter of the On-board Charger for Electric Vehicles (전기자동차 탑재형 배터리 완속 충전기의 위상천이 풀-브릿지 컨버터 제어시스템 설계 및 구현)

  • Lee, Jun Hyok;Jung, Kwang-Soon;Kim, Ho Kyung;Hong, Sung-Soo;Ahn, Hyun-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.11
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    • pp.1860-1867
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    • 2016
  • In this paper, first, a linearized modeling of a phase shift full-bridge converter used in chargers of electric vehicles is derived by using state-space approach and transfer functions from the duty ratio to output voltage and the inductor current are also verified. second, control systems for the output voltage and the inductor current are designed using the root locus technique. It is illustrated by experimental results that the control performance on the output variables is satisfied with the designed digital control system based on a automobile qualified 32-bit microcontroller.