• Title/Summary/Keyword: motor design

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Shape Design of IPMSM for HEV Traction Motor to Reduce Usage of Permanent Magnet and to Ensure Maximum Output Power (영구자석 사용량 저감과 최대출력 확보를 위한 HEV 구동용 IPMSM의 형상설계)

  • Jung, Jae-Woo;Lee, Tae-Guen;Lee, Jung-Jong;Lee, Geun-Ho;Hong, Jung-Pyo;Kim, Ki-Nam
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.607_608
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    • 2009
  • 일반적으로 매입형 영구자석 동기전동기는 영구자석의 사용량이 많을수록 돌극비를 향상 시킬 수 있으므로 발생토크 중 릴럭턴스 토크의 비중을 키울 수 있다. 이는 토크 발생 시 입력전류를 저감시켜 동손이 감소하고 효율을 향상시키는 효과를 기대할 수 있다. 하지만 최근에 희토류계 영규자석의 가격 상승으로 인하여 영구자석 형 전동기 개발에 있어 제약이 따르는 상황이며 가격 경쟁력을 위하여 영구자석의 사용량을 저감시키는 노력을 기울이고 있다. 본 논문에서는 HEV 구동용 매입형 영구자석 동기전동기를 대상으로 영구자석 사용량 저감 설계에 대하여 다루고자 한다. 영구자석 사용량 저감은 영구자석의 두께를 변경시켜서 검토하였으며 실험을 통한 영구자석의 감자특성을 검토하여 최적의 두께를 결정하였다. 영구자석 두께 저감에 따라 감소한 최대출력 확보를 위하여 회전자의 형상설계를 기계적 구조해석과 병행하여 수행하였다. 최종으로 설계된 모델의 특성은 Prototype과 비교하여 성능만족 여부 및 영구자석 사용량 변화를 확인하였다.

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A Novel Efficiency Optimization Control of SynRM Considering Iron Loss with Neural Network (신경회로망에 의한 철손을 고려한 SynRM의 새로운 효율 최적화 제어)

  • Kang, Sung-Joon;Ko, Jae-Sub;Choi, Jung-Sik;Baek, Jung-Woo;Jang, Mi-Geum;Chung, Dong-Hwa
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.776_777
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    • 2009
  • Optimal efficiency control of synchronous reluctance motor(SynRM) is very important in the sense of energy saving and conservation of natural environment because the efficiency of the SynRM is generally lower than that of other types of AC motors. This paper is proposed a novel efficiency optimization control of SynRM considering iron loss using neural network(NN). The optimal current ratio between torque current and exciting current is analytically derived to drive SynRM at maximum efficiency. This paper is proposed an efficiency optimization control for the SynRM which minimizes the copper and iron losses. The design of the speed controller based on adaptive learning mechanism fuzzy-neural networks(ALM-FNN) controller that is implemented using fuzzy control and neural networks. The objective of the efficiency optimization control is to seek a combination of d and q-axis current components, which provides minimum losses at a certain operating point in steady state. The control performance of the proposed controller is evaluated by analysis for various operating conditions. Analysis results are presented to show the validity of the proposed algorithm.

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Design and Evaluation of the Unmanned Technology Research Center Exoskeleton Implementing the Precedence Walking Assistance Mechanism

  • Cha, Dowan;Oh, Sung Nam;Lee, Hee Hwan;Kim, Kyung-Soo;Kim, Kab Il;Kim, Soohyun
    • Journal of Electrical Engineering and Technology
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    • v.10 no.6
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    • pp.2376-2383
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    • 2015
  • Assistance of the operator’s walking ability while carrying a load is a challenging area in lower limb exoskeletons. We implement an exoskeleton called the Unmanned Technology Research Center Exoskeleton (UTRCEXO), which enables the operator to walk with a load more comfortably. The UTRCEXO makes use of two types of DC motor to assist the hip and knee joints. The UTRCEXO detects the operator’s walking intention including step initiation with insole-type FSRs faster without using any bio-signals and precedes the operator’s step with a reference torque. It not only reduces interaction forces between the operator and the UTRCEXO, but also allows the operator to walk with a load more comfortably. In this paper, we present the UTRCEXO implementing the walking assistance mechanism with interaction force reduction during walking.

A Novel Active Damping Control of a Three-phase PWM Inverter with LC Filter

  • Kim, Kwang-Seob;Hyun, Dong-Seok
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1589-1596
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    • 2015
  • A novel control method of a three-phase PWM inverter with LC filter is proposed. The transfer function of LC filter is the same as that of 2nd order low pass filter(2nd LPF) which has a zero damping ratio. A simple method of implementing 2nd LPF with damping ratio is to add resistor to inductor or capacitor of LC filter. In an industrial application, it is not practical to adopt damping resistor because it results in losses being proportional to square of current flowing through resistor. Instead of using damping resistors, the proposed active damping control(ADC) utilizes all pass filter(APF) and considers inherent processing delay of digital controller. The overall transfer function of the proposed method is the same as a 2nd LPF and its damping ratio is also controllable via control variables. Detailed design and implementation of controller is also presented. Experiments are conducted with a 7.5kVA induction motor drive system controlled by PWM converter and inverter. Test waveforms are also presented to verify the proposed LC filter control algorithm.

Experimental Study on Neck Injury in Low Speed Frontal and Rear-End Collisions

  • Kim, Gyu-Hyun;Lee, Ouk-Sub;Hwang, Si-Won
    • Journal of Mechanical Science and Technology
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    • v.14 no.11
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    • pp.1232-1243
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    • 2000
  • Motor vehicle accidents in rear impacts cause more than fifty percents of drivers to suffer from neck injuries. It is known that most neck injuries are associated with rear-end collisions at a speed lower than 32 km/h and between the Abbreviated Injury Scale (AIS) 1 and AIS 2. Two different types of low speed crash tests such as the frontal barrier and rear moving barrier crashes have been conducted by following the procedure of the Research Committee for Automobile Repairs (RCAR). The injury for the neck and the Head Injury Criteria (HIC) were measured by using the sensors mounted on dummies. We reviewed neck injures and the relationship between the neck and head injuries, and examined the deceleration of the body. Using the experimental test data at the neck, we investigated an improved neck injury criterion Nij. Also, the effects of the position of a head restraint on reducing the frequency and severity of the neck injury in rear-end collisions were investigated.

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Design of a 6-DOF Parallel Haptic Rand Controller Consisting of 5-Bar Linkages and Gimbal Mechanisms (5절링크와 짐벌기구로 구성된 병렬형 6자유도 햅틱 핸드컨트롤러의 설계)

  • Ryu, Dong-Seok;Sohn, Won-Sun;Song, Jae-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.18-25
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    • 2003
  • A haptic hand controller (HHC) operated by the user’s hand can receive information on position and orientation of the hand and display force and moment generated in the virtual environment to the hand. In this paper, a 3-DOF hand controller is first presented, in which all the actuators are mounted on the fixed base by combining a 5-bar linkage and a gimbal mechanism. The 6-DOF HHC is then designed by connecting these two 3-DOF devices through a handle which consists of a screw and nut. Analysis using performance index is carried out to determine the dimensions of the device. The HHC control system consists of the high-level controller for kinematic and static analysis and the low-level controller for position sensing and motor control. The HHC used as a user interface to control the mobile robot in the virtual environment is given as a simple application.

Analytical Prediction of Heating Temperature to Manufacture Rotor with Shrink Fit for Ultra High Speed Motor According to Change Dimension of Rotor (초고속기용 열박음 로터 제작을 위한 로터의 치수에 따른 가열온도의 해석적 예측)

  • Hong, Do-Kwan;Woo, Byung-Chul;Jeong, Yeon-Ho;Koo, Dae-Hyun;Ahn, Chan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.963-968
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    • 2009
  • This paper deals with shrink fit analysis of rotor by 2D cross-section, 2D axis-symmetry, and 3D FEM model. And this paper presents 2nd order approximation function of thermal expansion displacement by design variables (shape dimension, heating temperature, sleeve length, interference etc.), table of orthogonal array and RSM(response surface methodology). The possibility of the rotor with shrink fit is evaluated by thermal expansion displacement. If thermal expansion displacement is larger than interference, shrink fit enable to make the rotor. 2D axis-symmetry model and 3D model are more reasonable than 2D cross-section model, because stress and strain is different along length of shaft.

Modeling and Dynamic Analysis of Electro-mechanical System in Machine Tools(2$^{nd}$ Report) - Modeling and Dynamic Analysis of Feed Drive System - (공작기계 시스템의 모델링과 동적특성 분석 (제2보) - 이송계의 모델링과 동적특성 분석 -)

  • Park, Yong-Hwan;Shin, Heung-Chul;Moon, Hee-Sung;Choe, Song-Yul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.218-224
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    • 1999
  • In the feed drive systems of machine tools that consist of many mechanical components such as motor, coupling, ballscrew, nut or table, a torsional vibration is often generated because of its elastic elements in torque transmission. Generally, the accuracy of motion control system is strongly influenced by the dynamic behavior of coupled transmission components. Especially, a torsional vibration caused by the elasticity of mechanical elements might deteriorate the quick movement of system and lead to shorten the life time of the mechanical transmission elements. So, it is necessary to analyze the electromechanical system mathematically to optimize the dynamic characteristics of the feed system. In this paper, the mathematical model of a feed drive system was developed and its mechanical characteristics were analyzed on the basis of the proposed model. The design concepts of speed control loop to stabilize a feed drive system were also proposed.

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Micropositioning of a Linear Motion Table with Magnetic Bearing Suspension (자기 베어링으로 지지 되는 직선운동 테이블의 초정밀 위치제어에 관한 연구)

  • 김의석;안형준;장인배;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.466-469
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    • 1995
  • This paper presents a design and performance of the 6 D.O.F linear motion table with a magnetic bearing suspension. The linear positioning of the table with a 150mm stroke is driven by a brushless DC Linear motor and the other attitudes of the stage are controlled by the analog PD controller with magnetic bearing actuators. Each magnetic bearing unit which consists of 3 electromagnets, 3 capacitance probes and 3 backup bearings affords controlled forces by detecting the air gap between the probes and guideways. An integral type capacitance probe amplifier is equipped on the upper plate of the table so that the probe line to the probe amplifier can be shorter therefore the problems due to the stray capacitance and noise can be reduced. Form the pitch-yaw errormeasured by the autocollimator, the vertical and horizont straightness errors of the table are derived that they are maintained below 1.mu. m over 100mm stroke. The positioning accuracy of the linear motion is maintained below 2 .mu. m and the repeatability error is below 1 .mu. m

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Long Range and High Axial Load Capacity Nanopositioner Using Single Piezoelectric Actuator and Translating Supports

  • Juluri, Bala Krishna;Lin, Wu;Lim, Lennie E N
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.3-9
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    • 2007
  • Existing long range piezoelectric motors with friction based transmission mechanisms are limited by the axial load capacity. To overcome this problem, a new linear piezoelectric motor using one piezoelectric actuator combined with a novel stepping mechanism is reported in this paper. To obtain both long range and fine accuracy, dual positioning control strategy consisting of coarse positioning and fine positioning is used. Coarse positioning is used for long travel range by accumulating motion steps obtained by piezoelectric actuator. This is followed by fine positioning where required accuracy is obtained by fine motion displacement of piezoelectric actuator. This prototype is able to provide resolution of 20 nanometers and withstand a maximum axial load of 300N. At maximum load condition, the positioner can move forward to a travel distance of 5mm at a maximum speed of 0.4 mm/sec. This design of nanopositioner can be used in applications for ultra precision positioning and grinding operations where high axial force capacity is required.