• 대한공업교육학회지
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• 제31권2호
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• pp.350-363
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• 2006

최근 마이크로 엔드밀을 이용한 가공은 소형구조물이나 소형기계의 부품과 금형산업에서 양호한 표면 거칠기와 가공시간의 단축을 위해 고정도의 기술을 요구하고 있다. 마이크로 엔드밀을 이용한 가공에 있어서 가공조건은 절삭면의 표면거칠기에 커다란 영향을 미치게 된다. 따라서 본 연구에서는 마이크로 엔드밀을 이용하여 스테인리스 강(STS 304)의 표면을 가공하였고, 실험계획법에 의해 최적의 표면거칠기를 얻기 위한 가공조건에 대해 분산분석하였다. 본 연구를 통하여 마이크로 엔드밀에 의한 가공에서 가공조건은 절삭깊이, 스핀들의 회전수, 이송속도의 순서로 표면거칠기에 영향을 미치는 것을 알았다.

• Macromolecular Research
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• 제17권3호
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• pp.192-196
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• 2009

Recently, the multi-screening of target materials has been made possible by the development of the surface plasmon resonance (SPR) imaging method. To adapt this method to biochemical analysis, the multi-patterning technology of protein microarrays is required. Among the different methods of fabricating protein microarrays, the microfluidic platform was selected due to its various advantages over other techniques. Microfluidic devices were designed and fabricated with polydimethylsiloxane (PDMS) by the replica molding method. These devices were designed to operate using only capillary force, without the need for additional flow control equipment. With these devices, multiple protein-patterned sensor surfaces were made, to support the two-dimensional detection of various protein-protein interactions with SPR. The fabrication technique of protein microarrays can be applied not only to SPR imaging, but also to other biochemical analyses.

• Current Optics and Photonics
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• 제2권2호
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• pp.140-146
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• 2018

In this paper, mesoscale optical surface structures are found to possess both geometric and wave optics features. The study reveals that geometric optic analysis cannot correctly predict the experimental results of light transmission or reflection by mesoscale optical structures, and that, for reliable analyses, a hybrid approach incorporating both geometric and wave optic theories should be employed. By analyzing the transmission patterns generated by the mesoscale periodic pyramid prism plates, we show that the wave optic feature is mainly ascribed to the edge diffraction effect and we estimate the relative contributions of the wave optic diffraction effect and the geometric refraction effect to the total scattering field distribution with respect to the relative dimension of the structures.

• 한국전기전자재료학회논문지
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• 제32권3호
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• pp.213-218
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• 2019

In this study, a high-temperature vulcanizing (HTV) method was used to achieve a shore a hardness of 70. The basic base was composed of 60% silicon gum (GUM) which is a high-viscosity polymer, 30% fumed silica (FS), and 5% of plasticizer. The GUM and FS were mixed well with less than 1% silane to improve rubber strength. Expanded vermiculite was added as a filler at 10%, 15%, and 20%. The curing conditions were $170^{\circ}C$ for 10 min and a molding method was applied. We report herein, the results of inorganic analysis and flame-retardant and tracking tests on the expanded vermiculite. The flame retardance and tracking test outcomes for a shore a hardness of 70 were found to be optimal when the expanded vermiculite content was 10%.

• Design & Manufacturing
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• 제12권3호
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• pp.36-41
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• 2018

Metal 3D printing is very useful for making the injection molds containing complex conformal cooling channels. The most important issue of the 3D printed molds is cost and life cycle. However, powder bed fusion (PBF) methods are vulnerable to fatigue loading because of the presence of pores and rough surfaces. In the present study, the fatigue test was performed to obtain fatigue analysis input data for predicting the durability of a 3D printed injection mold core. The metal 3D printer used to manufacture the specimen was OPM250L from Sodick, and the metal powder material was maraging steel. The ultrasonic fatigue testing method was adopted for the fatigue test. A key advantage of the ultrasonic fatigue method is that $10^8{\sim}10^9$ long cycle test data or more could be obtained within a relatively short period. Based on the results of the experiment, the effect of heat treatment was negligible. However, there was an apparent difference in durability depending on the presence or absence of the surface treatment.

• Design & Manufacturing
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• 제12권3호
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• pp.48-54
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• 2018

This paper presents a numerical study for the development of a low-noise low-vibration industrial wheel for non-pneumatic wheel to significantly reduce vibration and noise. For this, design, injection molding and performance testing were performed. Various geometric shapes and materials were taken into account. For numerical analysis, ANSYS, LS-Dyna, and ABAQUS were used to predict the behavior of the wheel under different loadings based on various design changes. Based on this, 4 prototypes were fabricated by changing the design of wheels and molds, and various vibration and noise tests were carried out. A vibration tester was developed and tested to perform the vibration noise test considering durability. A prototype and test of the final wheel was performed. In the case of the vibration test, the vibration levels were 81.16dB and 80.66dB, which were below the target 90dB. Noise levels were 53.20 dB and 52.55 dB below the target 65dB. In the case of the impact resistance test, it was confirmed that there was no change in appearance after impact. The product weight was measured to be 174g compared to the target of 190g.

• KEPCO Journal on Electric Power and Energy
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• 제7권2호
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• pp.317-321
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• 2021

As the large-scale renewable energy power plant increases, the high-capacity and compact Energy Storage System (ESS) is required. However, this trend could reduce the insulation reliability of ESS. In this study, the surface flashover characteristics for four types of solid insulators are investigated in the uniform electric field with AC and Lightning Impulse (LI) voltage waveforms under various contamination levels. In addtion, insulator surfaces are compared based on the contact angle before and after surface flashover. The experimental results show that AC flashover voltage is dependent on the materials and the contamination level, but LI flashover voltage is only associated with the contamination level. Especially, AC flashover voltage of PC (PolyCarbonate) is higher than that of other insulators, which is associated with the unique and sequential creepage discharge propagation pattern of PC. The localized discharges on the surface of PC form corresponding tracking points. Then, the interconnected trackings result in the complete flashover. This flashover patterns degrade the surface of PC much more than that of epoxy and Bulk Molding Compoud (BMC). Thus, the contact angle of PC is significantly reduced compared to that of other insulators. The increased hydrophilicity in the surface of PC enhances the insulator surface conductivity.

• Design & Manufacturing
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• 제16권1호
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• pp.1-8
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• 2022

The importance of fast and accurate body temperature measurement with a portable thermometer is increasing. In order to reduce the temperature measurement response time of the infrared ear thermometer, it is very important to develop a structure for a thermometer having an efficient heat transfer path. Most of the existing ear thermometers are single structures that do not consider thermal efficiency, which may delay measurement time and reduce measurement accuracy. Therefore, in this study, the upper part of the thermometer in contact with the ear is made of a thermally conductive material, and the lower part of the thermometer is made of a thermal barrier material so that heat can be concentrated on the infrared sensor of the thermometer by blocking the upper part of the heat. For the efficiency of production, it was intended to be manufactured through the double injection process, and for this purpose, in this paper, the optimal process parameters were derived through the double injection process analysis.

• Advances in nano research
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• 제14권6호
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• pp.541-555
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• 2023

The extensive use of polymeric matrix composites in the athletic sector may be attributed to its high strength-to-weight ratio, production economy, and a longer lifespan than conventional materials. This study explored the impact of carbon nanotubes on the properties of different composite field sports equipment components. The test specimens were fabricated using the compression molding technique. The insertion of carbon nanotubes increases mechanical properties related to the process parameters to account for an improvement in the stick sections' overall performance. The dynamic response of functionally graded reinforced nanocomposite wire structure is examined in this paper on the bases of high-order hyperbolic beam theory lined to the size-dependent nonclassical nonlocal theory under the external mechanical load due to the physical activities. Finally, the impact of different parameters on the stability of nanocomposite structures is discussed in detail.

• 한국세라믹학회지
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• 제42권4호
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• pp.260-268
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• 2005

규조토를 주원료로 사용한 서로 다른 조성비의 세라믹 슬러리를 압출성형하여 내열보호관을 제조하고, 기계적 강도, 미세구조, 탄소분석을 하였다. 입도가 $50\~100\;{\mu}m$ 다공성 규조토를 $60wt\%$로 고정하고, 조성물 변수로써 유$\cdot$무기바인더로 silica sol$(4.3\~7.3\;wt\%)$, CMC(Sodium CarboxyMethyl Cellulose $(6\~9\;wt\%)$) 및 paper powder$(4.7\~7.7\;wt\%)$를 $1\;wt\%$씩 변화시켜 최적의 배합비를 얻었다. 시편의 특성을 조사한 결과, 규조토 $60\;wt\%$에 silica sol $5.3\;wt\%$, CMC $7\;wt\%$를 첨가하였을 경우, 꺽임강도 7.12 MPa, 탄성율 1090 MPa, 압축강도 1.47 MPa, 탄소 $2.3\;wt\%$ 이하로 철강산업에서의 온도$\cdot$성분측정 및 sample 채취를 할 수 있는 용융금속 프로브용 규조토 내열보호관을 제조할 수 있었다.