• 제목/요약/키워드: mold material

검색결과 839건 처리시간 0.029초

이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 내 열 유동 해석에 관한 연구 (A Study on Thermal Flow Analysis in Grinding Disc Assembly for Disintegration of Secondary Battery Materials)

  • 윤동민;전용한
    • Design & Manufacturing
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    • 제16권4호
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    • pp.34-39
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    • 2022
  • Sustained economic development around the world is accelerating resource depletion. Research and development of secondary batteries that can replace them is also being actively conducted. Secondary batteries are emerging as a key technology for carbon neutrality. The core of an electric vehicle is the battery (secondary battery). Therefore, in this study, the temperature change by the heat source of the hammer and the rotational speed (rpm) of the abrasive disc of the Classifier Separator Mill (CSM) was repeatedly calculated and analyzed using the heat flow simulation STAR-CCM+. As the rotational speed (rpm) of the abrasive disk increases, the convergence condition of the iteration increases. Under the condition that the inlet speed of the Classifier Separator Mill (CSM) and the heat source value of the disc hammer are the same, the disc rotation speed (rpm) and the hammer temperature are inversely proportional. As the rotational speed (rpm) of the disc increases, the hammer temperature decreases. However, since the wear rate of the secondary battery material increases due to the strong impact of the crushing rotational force, it is determined that an appropriate rpm setting is necessary. In CSM (Classifier Separator Mill), it is judged that the flow rate difference is not significantly different in the direction of the pressure outlet (Outlet 1) right above the classifier wheel with the fastest flow rate. Because the disc and hammer attachment technology is adhesive, the attachment point may deform when the temperature of the hammer rises. Therefore, it is considered necessary to develop high-performance adhesives and other adhesive technologies.

옥수수와 종균을 달리 첨가한 별미장의 품질 특성 (Quality Characteristics of Byeolmijang Prepared with Corn and Starter)

  • 이태훈;박혜진;강혜정;김소영;김주형;엄현주
    • 한국식품영양학회지
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    • 제36권1호
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    • pp.58-68
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    • 2023
  • This study investigated the quality characteristics of beyolmijang prepared with corn (steamed and roasted corn) with different pretreatments and simultaneously added starter (Bacillus velezensis JH1). pH decreased, whereas total acidity showed a tendency to increase. The moisture content decreased slightly according to the fermentation period. In color, the L and b values decreased in all samples, whereas the a value showed a tendency to increase significantly. In microorganisms, sample D had more lactic acid bacteria, whereas the mold content was lower. The total polyphenol content was highest at six weeks in sample E, and other samples showed a tendency to decrease over eight weeks. Antioxidant activity increased significantly. In particular, the content in sample E was significantly higher. Reducing sugar showed a tendency to increase as the fermentation period increased. The highest content was found in sample C containing roasted corn at six weeks of fermentation. Amino nitrogen and ammonia nitrogen content increased in all samples. As a result of electronic tongue, sample E prepared with steamed corn, roasted corn, and lactic acid bacteria showed a low salty taste, sour taste, and high umami taste and was considered a good material for the development of byeolmijang.

Li2O가 포함된 B2O3-SiO2-La2O3계 광학 유리 특성 (The Properties of Optical Glass of B2O3-SiO2-La2O3 System with Li2O)

  • 이지선;김세훈;김진호
    • 한국재료학회지
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    • 제32권12호
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    • pp.560-564
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    • 2022
  • In this study, lanthanum boron silicate glasses were prepared with a composition of x Li2O-(60-x)B2O3-5CaO-5BaO-7ZnO-10SiO2-10La2O3-3Y2O3 where x = 1,3,5,7, and 9 mol%. Each composition was melted in a platinum crucible under atmospheric conditions at 1,400 ℃ for 2 h. Clear glasses with a transmittance exceeding 85 % were fabricated. Their optical, thermal, and physical properties, such as refractive index, Abbe number, density, glass transition (Tg) and Knoop hardness were studied. The results demonstrated that refractive index was between 1.6859 and 1.6953 at 589.3 nm. The Abbe number was calculated using an equation for 589.3 nm (nd), 656.3 nm (nf) and 486.1 nm (nc) and was observed to be in the range from 57.5 to 62.6. As the Li2O content increased, the glass transition temperature of the optical glass decreased from 608 ℃ to 564 ℃. If glass mold pressing is performed using a material with a low transition temperature and high mechanical strength, then the optical glasses developed in this study can be completely commercialized.

사출성형 섬유강화플라스틱 볼트 연결부의 강도 평가를 위한 실험적 연구 (An Experimental Study for the Strength Evaluation of Bolted Connection in Resin Transfer Molding Fiber Reinforced Polymeric Plastic)

  • 최진우;김선희
    • 도시과학
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    • 제11권2호
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    • pp.25-30
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    • 2022
  • Resin Transfer Molding FRP (RTM FRP) is a fiber reinforced polymeric plastic which is manufactured by applying pressure to fibers, injecting resin into a mold, and then impregnating it. RTM FRP is a new construction material suitable for producing non-continuum structural elements such as sole plate because it has excellent strength and can produce many members in a short time. In this study, experiments were conducted to estimate the capacity of the bolted connection of RTM FRP. First, a tensile test was conducted to confirm the mechanical properties such as the tensile strength of the RTM FRP to be used for the bolted connection experiments. In addition, experiments were conducted on the bolted connection with the thickness of the RTM FRP and the edge distance of the bolt as variables. In the first experiment, F4.8 bolts were used, and shear failure of the bolt occurred before the RTM FRPs were failed. The F4.8 bolt is a general structural bolts used for the sole plate of a bridge bearing, and it was confirmed that the RTM FRP has a higher bold bearing strength than the shear strength of a F4.8 bolt. In the second experiment, G12.9 bolts were used, and shear failure of the bolt and bearing failure of the RTM FRP occurred simultaneously. In addition, as the thickness of the RTM FRP and the edge length of the bolt increased, the strength of the joint increased. When analogized with the bearing fracture equation of steel plate, the bolted connection of RTM FRP showed a bearing strength coefficient of 0.420 to 0.549 compared to the tensile strength, and it is considered that further research is needed.

22MnB5 / 탄소섬유 강화 플라스틱으로 제작된 단면 보강 하이브리드 적층판의 강도 보강에 관한 연구 (A study on strength reinforcement of one-sided reinforced hybrid laminates made of 22MnB5 and carbon fiber reinforced plastics)

  • 이환주;전용준;김동언
    • Design & Manufacturing
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    • 제16권2호
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    • pp.1-6
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    • 2022
  • As environmental regulations are strengthened, automobile manufacturers continuously research lightweight structures based on carbon fiber reinforced plastic (CFRP). However, it is difficult to see the effect of strength reinforcement when using a single CFRP material. To improve this, a hybrid laminate in which CFRP is mixed with the existing body structural steel was proposed. In this paper, CFRP patch reinforcement is applied to each compression/tensile action surface of a 22MnB5 metal sheet, and it was evaluated through a 3-point bending experiment. Progressive failure was observed in similar deflection on bending deformation to each one-sided reinforced specimen. After progressive failure, the tensile reinforced specimen was confirmed to separate the damaged CFRP patch and 22MnB5 sheet from the center of the flexure. The compression reinforced specimen didn't separate that CFRP patch and 22MnB5, and the strength reinforcement behavior was confirmed. In the compression reinforced specimen, damaged CFRP patches were observed at the center of flexure during bending deformation. As a result of checking the specimen of the compression reinforcement specimen with an optical microscope, It is confirmed that the damaged CFRP patch and the reinforced CFRP patch overlapped, resulting in a concentrated load. Through the experimental results, the 22MnB5 strength reinforcement characteristics according to the reinforcement position of the CFRP patch were confirmed.

금형 냉각이 Al-Mn계 다중압출 평판관의 압출 특성 변화에 미치는 영향 (Effects of die cooling on change of extrusion characteristics of Al-Mn-based thin-walled flat multi-port tube)

  • 신영철;하성호;강태훈;이기안;이승철
    • Design & Manufacturing
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    • 제17권4호
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    • pp.63-71
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    • 2023
  • In order to increase the extrusion production speed of aluminum, extrusion die cooling technology using liquid nitrogen has recently attracted a lot of attention. Increasing the extrusion speed increases the temperature of the bearing area of extrusion dies and the extrusion profile, which may cause defects on the surface of extruded profile. Extrusion die cooling technology is to directly inject liquid nitrogen through a cooling channel formed between the die and the backer inside the die-set. The liquid nitrogen removes heat from the die-set, and gaseous nitrogen at the exit of the channel, covers the extrusion profile of an inert atmosphere reducing the oxidation and the profile temperature. The aim of this study is to evaluate the cooling capacity by applying die cooling to extrusion of Al-Mn-based aluminum alloy flat tubes, and to investigate the effects of die cooling on the change in extrusion characteristics of flat tubes. Cooling capacity was confirmed by observing the temperature change of the extrusion profile depending on whether or not die cooling is applied. To observe changes in material characteristics due to die cooling, surface observation is conducted and microstructure and precipitate analysis are performed by FE-SEM on the surface and longitudinal cross section of the extruded flat tubes.

복합레진의 광중합 전·후와 shade guide의 색차 비교 (COLOR DIFFERENCES BETWEEN RESIN COMPOSITES BEFORE- AND AFTER-POLYMERIZATION, AND SHADE GUIDES)

  • 전이주;조성식;엄정문
    • Restorative Dentistry and Endodontics
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    • 제24권2호
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    • pp.299-309
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    • 1999
  • The composite resin, due to its esthetic qualities, is considered the material of choice for restoration of anterior teeth. With respect to shade control, the direct-placement resin composites offer some distinct advantages over indirect restorative procedures. Visible-light-cured (VLC) composites allow dentists to match existing tooth shades or to create new shades and to evaluate them immediately at the time of restoration placement. Optimal intraoral color control can be achieved if optical changes occurring during application are minimized. An ideal VLC composite, then, would be one which is optically stable throughout the polymerization process. The shade guides of the resin composites are generally made of plastic, rather than the actual composite material, and do not accurately depict the true shade, translucency, or opacity of the resin composite after polymerization. So the numerous problems associated with these shade guides lead to varied and sometimes unpredictable results. The aim of this study was to assess the color changes of current resin composite restorative materials which occur as a result of the polymerization process and to compare the color differences between the shade guides provided with the products and the actual resin composites before- and after-polymerization. The results obtained from this investigation should provide the clinician with information which may aid in improved color match of esthetic restoration. Five light activated, resin-based materials (${\AE}$litefil, Amelogen Universal, Spectrum TPH VeridonFil-Photo, and Z100) and shade guides were used in this study. Three specimens of each material and shade combination were made. Each material was condensed inside a 1.5mm thick metal mold with 10mm diameter and pressed between glass plates. Each material was measured immediately before polymerization, and polymerized with Curing Light XL 3000 (3M Dental products, USA) visible light-activation unit for 60 seconds at each side. The specimens were then polished sequentially on wet sandpaper. Shade guides were ground with polishing stones and rubber points (Shofu) to a thickness of approximately 1.5mm. Color characteristics were performed with a spectrophotometer (CM-3500d, Minolta Co., LTD). A computer-controlled spectrophotometer was used to determine CIELAB coordinates ($L^*$, $a^*$ and $b^*$) of each specimen and shade guide. The CIELAB measurements made it possible to evaluate the amount of the color difference values (${\Delta}E{^*}ab$) of resin composites before the polymerization process and shade guides using the post-polishing color of the composite as a control, CIE standard D65 was used as the light source. The results were as follows. 1. Each of the resin composites evaluated showed significant color changes during light-curing process. All the resin composites evaluated except all the tested shades of 2100 showed unacceptable level of color changes (${\Delta}E{^*}ab$ greater than 3.3) between pre-polymerization and post-polishing state. 2. Color differences between most of the resin composites tested and their corresponding shade guides were acceptable but those between C2 shade of ${\AE}$litefil and IE shade of Amelogen Universal and their respective shade guides exceeded what is acceptable. 3. Comparison of the mean ${\Delta}E{^*}ab$ values of materials revealed that Z100 showed the least overall color change between pre-polymerization and post-polishing state followed by ${\AE}$litefil, VeridonFil-Photo, Spectrum TPH, and Amelogen Universal in the order of increasing change and Amelogen Universal. Spectrum TPH, 2100, VeridonFil-Photo and ${\AE}$litefil for the color differences between actual resin and shade guide. 4. In the clinical environment, the shade guide is the better choice than the shade of the actual resin before polymerization when matching colors. But, it is recommended that custom shade guides be made from resin material itself for better color matching.

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두께에 따른 이중 중합형 복합레진의 중합 (Polymerization of dual cured composites by different thickness)

  • 김윤주;진명욱;김성교;권태엽;김영경
    • Restorative Dentistry and Endodontics
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    • 제33권3호
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    • pp.169-176
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    • 2008
  • 본 연구는 이중 중합형 복합레진에서 재료의 두께, 충전방법 및 중합방법에 따른 중합도를 미세경도 시험을 이용하여 측정하고자 하였다. 이중 중합형 복합레진으로는 MultiCore Flow (Ivovlar Vivadent AG, Schaan, Liechtenstein)와 Bis-Core (Bisco Inc., Schaumburg IL, USA)를 사용하였다. 시편의 제작은 각각 두께가 2(단일충전), 4 (단일충전), 6 (단일충전과 적층충전), 8 (단일충전과 적층충전) ㎜의 Teflon mold에 재료를 주입한 다음 할로겐 광중합기 (Optilux 501, Kerr, Danbury, USA)를 사용하여 광중합하거나 암실에서 30분 동안 기다린 후(자가 중합) Teflon mold에서 제거하였다. 제거한 시편은 $37{\circ}C$ 증류수에 24시간 동안 보관한 후 각 시편의 윗면과 아랫면을 2000번 연마제와 PoGo system (Dentsply, Konstanz, Germany)을 이용하여 마무리하였다. Digital microhardness tester (FM-7, Future-Tech Corp., Tokyo, Japan)를 이용하여 경도값(Knoop hardness number)을 측정하였으며 윗면의 경도값/아랫면의 경도값을 이용하여 경도비를 계산하였다. 계측치는 one-way ANOVA로 통계 분석 후 사후검정은 Scheffe 다중비교법을 이용하였다. 이중 중합형 복합레진의 중합도에 대한 두께의 영향을 보면 재료에 따라 다른 결과를 보였다. 2, 4, 6 mm 군에서는 MulriCore Flow와 Bis-Core 모두 두께에 의한 영향을 받지 않았지만 8 mm 군에서는 MultiCore Flow의 아랫면에서 다른 두께의 군보다 낮은 경도값을 보였다. 충전방법에 따른 중합도의 차이를 보면, 재료의 두께나 재료에 따라 다른 결과를 보였다. 6 mm 군에서는 단일충전군과 적층충전군 사이에 차이를 보이지 않았으나, 8 mm 군에서는 Bis-Core에서는 차이가 없는 반면 MultiCore Flow에서는 단일충전한 군이 적층중전한 군보다 낮은 경도비를 보였다. 중합방법에 따른 중합도의 차이를 보면, 재료에 따라 다른 결과를 보였다. Bis-Core의 경우에는 윗면과 아랫면 모두에서 이중 중합 시킨 군이 자가 중합 시킨 군보다 높은 경도값을 보였다. 그러나 MultiCore Flow의 경우, 윗면에서는 이중중합 시킨 군이 더 높은 경도값을 보였지만 아랫면에서는 더 낮은 값을 보였다. 따라서 본 연구의 결과에 따르면 코어용 이중 중합형 복합레진을 깊은 와동에 충전할 경우 적층충전이 추천되며, 또한 광중합을 해 줌으로써 더 좋은 물리적 성질을 기대할 수 있을 것으로 사료된다.

두께에 따른 이중 중합형 복합레진의 중합 (Polymerization of dual cured composites by different thickness)

  • 김윤주;진명욱;김성교;권태엽;김영경
    • 대한치과보존학회:학술대회논문집
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    • 대한치과보존학회 2008년도 Spring Scientific Meeting(the 129th) of Korean Academy if Conservative Dentistry
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    • pp.169-176
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    • 2008
  • 본 연구는 이중 중합형 복합레진에서 재료의 두께, 충전방법 및 중합방법에 따른 중합도를 미세경도 시험을 이용하여 측정하고자 하였다. 이중 중합형 복합레진으로는 MultiCore Flow (Ivovlar Vivadent AG, Schaan, Liechtenstein)와 Bis-Core (Bisco Inc. Schaumburg IL, USA)를 사용하였다. 시편의 제작은 각각 두께가 2 (단일충전). 4 (단일충전), 6 (단일충전과 적층충전), 8 (단일충전과 적층충전) mm의 Teflon mold에 재료를 주입한 다음 할로겐 광중합기 (Optilux 501 Kerr, Danbury, USA)를 사용하여 광중합하거나 암실에서 30분 동안 기다린 후(자가 중합) Teflon mold에서 제거하였다. 제거한 시편은 $37^{\circ}C$ 증류수에 24시간 동안 보관한 후 각 시편의 윗면과 아랫면을 2000번 연마제와 PoGo system (Dentsply, Konstanz, Germany)을 이용하여 마무리하였다. Digital microhardness tester (FM-7, Future-Tech Corp., Tokyo, Japan)를 이용하여 경도값(Knoop hardness number)을 측정하였으며 윗면의 경도값/아랫면의 경도값을 이용하여 경도비를 계산하였다. 계측치는 one-way ANOVA로 통계 분석 후 사후검정은 Scheffe 다중비교법을 이용하였다. 이중 중합형 복합레진의 중합도에 대한 두께의 영향을 보면 재료에 따라 다른 결과를 보였다. 2, 4, 6 mm군에서는 MultiCore Flow와 Bis-Core 모두 두께에 의한 영향을 받지 않았지만 8 mm 군에서는 MultiCore Flow의 아랫면에서 다른 두께의 군보다 낮은 경도값을 보였다. 충전방법에 따른 중합도의 차이를 보면 재료의 두께나 재료에 따라 다른 결과를 보였다. 6 mm 군에서는 단일충전군과 적층충전군 사이에 차이를 보이지 않았으나, 8 mm 군에서는 Bis-Core에서는 차이가 없는 반면 MultiCore Flow에서는 단일충전한 군이 적층충전한 군보다 낮은 경도비를 보였다. 중합방법에 따른 중합도의 차이를 보면, 재료에 따라 다른 결과를 보였다. Bis-Core의 경우에는 윗면과 아랫면 모두에서 이중 중합 시킨군이 자가 중합시킨 군보다 높은 경도값을 보였다. 그러나 MultiCore Flow의 경우, 윗면에서는 이중중합 시킨 군이 더 높은 경도값을 보였지만 아랫면에서는 더 낮은 값을 보였다. 따라서 본 연구의 결과에 따르면 코어용 이중 중합형 복합레진을 깊은 와동에 충전할 경우 적층충전이 추천되며, 또한 광중합을 해줌으로써 더 좋은 물리적 성질을 기대할 수 있을 것으로 사료된다.

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열성형공정의 3차원 유한요소해석 (3-Dimensional Finite Element Analysis of Thermoforming Processes)

  • G.J. Nam;D.S. Son;Lee, J.W.
    • 유변학
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    • 제11권1호
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    • pp.18-27
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    • 1999
  • 본 연구에서는 3차원 열성형 공정 알고리듬과 이에 membrane approximation을 도입한 근사적인 알고리듬을 개발하였고, 이 알고리듬을 이용하여 몇몇 열성형계에 대한 수치모사를 수행하여 그 결과를 비교 분석하였다. 3차원 알고리듬의 경우에는 구성한 유한요소 평형 방정식에 벌칙함수를 도입하여 비압축성 조건을 만족시켜 해를 얻었으며, membrane approximation을 도입한 알고리듬의 경우에는 두께 방향의 응력을 무시하여 구성한 방정식으로부터 해를 얻었다. 구성방정식은 2nd Piola-Kirchhoff 응력 텐서와 Cauchy-Green 변형 텐서를 사용하여 표현하였고 수지의 물질 모델식으로는 2항의 Mooney-Rivlin 모델을 사용하였으며, total Lagrangian coordinate를 도입하여 지배방정식을 유한요소화함으로써 알고리듬을 구성하였다. 대상계로 선정한 사각평판 수지의 자유 부풀림 거동과 금형이 있는 경우에서의 수지의 부풀림 거동을 3차원 알고리듬과 membrane approximation 알고리듬을 각각 이용하여 분석하였으며 3차원 알고리듬의 경우 clamping 부분의 경계조건을 달리하여 결과를 비교하였다. 금형이 있는 계에 대해서는 slip 경계조건과 no-slip 경계조건을 각각 부여하여 수치모사를 수행, 수지의 변형거동과 응력분포를 비교 분석하였으며, 두께를 달리 한 수지에 대해 두께 방향의 응력을 비교 분석함으로써 membrane approximation 알고리듬의 한계에 대하여 논하였다. 한편 수지 온도 변화에 따른 성형품의 두께 분포의 변화를 살펴보기 위하여 ABS 수지를 대상으로 하여 $137.8^{\circ}C$에서 $171.1^{\circ}C$사이의 온도에서 수행한 인장실험 데이터를 수치모사에 사용하였다. 그 결과 수지의 온도가 높을수록 두께의 표준편차가감소하여 균일한 두께 분포를 얻을 수 있음을 확인하였고 이는 수지의 흐름성이 증가함으로써 나타나는 현상으로 해석할 수 있다.

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