• Title/Summary/Keyword: minimal cost

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An Optimum Maintenance Policy : A bayesian approach to periodic incomplete preventive maintenance with minimal repair at failure

  • Park, Kwang-Su;Jun, Chi-Hyuck
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1997.10a
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    • pp.193-196
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    • 1997
  • In this paper we consider a Bayesian theoretic approach to periodic incomplete preventive maintenance with minimal repair at failure. We assume that the system failure rate is increasing as the frequency of PM increases and that the system is replaced at the K-th PM under this maintenance strategy. The optimal policies which minimize the expected cost rates are discussed. We seek the optimal periodic PM interval x and replacement time K under a Weibull failure intensity. Assuming suitable prior distribution for the Weibull parameters, we derive the posterior distribution incorporating failure data and obtain the updated optimal replacement strategies.

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A Generalized Model for Determining Optimal Number of Minimal Repairs before Replacement (교체전 최소수리회수의 결정에 관한 연구)

  • Suh, Yong-Sung;Park, Young-Taek;Son, Eun-il
    • Journal of Korean Society for Quality Management
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    • v.23 no.2
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    • pp.43-52
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    • 1995
  • A replacement policy under two types of failures, repairable or irrepairable, is considered, In the policy, the system is replaced at the n-th failure if all the previous (n-1) failures are repairable; Otherwise it is replaced at the first irrepairable failure. Assuming that the j-th failure is repairable with probability ${\alpha}_j$ and minimal repairs are performed for repairable failures between replacements, we derive the expected cost rate through the application of NHPP in order to determine the optimal number $n^*$. The policy includes some previous studies as special cases.

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A Study of Generalized Model for Determining the Optimal Number of Minimal Repairs before Replacement Considering Inherent Availability (가용도를 고려한 교체전 최소수리횟수 결정모델에 관한 연구)

  • 강호신;조남호;유왕진
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.47-55
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    • 1998
  • This paper proposes a maintenance model considering the Inherent availability of certain requirement and two types of failures, repairable or irrepairable. In this model, the system is replaced in time when it doesn't meet the inherent availability requirement despite of all repairable failures; Otherwise it is replaced by the first irrepairable failure. Assuming that the j-th failure is repairable with probability ${\alpha}_j$, minimal repairs are performed for repairable failures between replacements. We drive the expected cost rate through the application of NHPP(Non-Homogeneous Poisson Process) in order to determine the optimal number $n^*$. The model includes some previous studies as special cases.

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Optimal Warranty Policy for Free Two-phase Warranty (무료 이단계 보증에 대한 최적의 보증 정책)

  • Ki Mun Jung
    • Journal of Integrative Natural Science
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    • v.17 no.2
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    • pp.43-51
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    • 2024
  • Jung et al.(2015) suggest the two-phase warranty model, which is a general type of warranty model. Under the two-phase warranty, the warranty period is divided into two intervals, one of which is for renewing replacement warranty, and the other is for minimal repair warranty. And warranty policies play a very important role in product marketing. In this paper, we suggest the optimal warranty policy for free extended two-phase warranty. To determine the optimal warranty period, we adopt the expected profit per unit product. So, the expressions for the total expected cost, the sale price and the expected profit per unit product from the manufacturer's point of view are derived. Also, we discuss the optimal warranty period and the numerical examples are provided to illustrate the proposed the warranty policy.

An Online Forklift Dispatching Algorithm Based on Minimal Cost Assignment Approach (최소 비용할당 기반 온라인 지게차 운영 알고리즘)

  • kwon, BoBae;Son, Jung-Ryoul;Ha, Byung-Hyun
    • Journal of the Korea Society for Simulation
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    • v.27 no.2
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    • pp.71-81
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    • 2018
  • Forklifts in a shipyard lift and transport heavy objects. Tasks occur dynamically and the rate of the task occurrence changes over time. Especially, the rate of the task occurrence is high immediately after morning and afternoon business hours. The weight of objects varies according to task characteristic, and a forklift also has the workable or allowable weight limit. In this study, we propose an online forklift dispatching algorithm based on nearest-neighbor dispatching rule using minimal cost assignment approach in order to attain the efficient operations. The proposed algorithm considers various types of forklift and multiple jobs at the same time to determine the dispatch plan. We generate dummy forklifts and dummy tasks to handle unbalance in the numbers of forklifts and tasks by taking their capacity limits and weights. In addition, a method of systematic forklift selection is also devised considering the condition of the forklift. The performance indicator is the total travel distance and the average task waiting time. We validate our approach against the priority rule-based method of the previous study by discrete-event simulation.

A Study on the Low Cost Testing System Development of the Low Speed and High Torque Harsh Reducer (저속 고토크 가혹감속기의 저비용 테스트 시스템 개발에 관한 연구)

  • Park, Taehyun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.379-386
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    • 2022
  • The goal of this research is to verify a performance test system for a low speed, high torque, and harsh reducer at low cost. The reducer rotates a cooling fan with a diameter of 10 meters, in a high temperature (50℃) cooling tower in a geothermal power plant. It requires about 500 kgf·m torque and 47.75 kW power to rotate the fan at a maximum power condition. An expensive dynamometer is commonly used for performance test of a motor or a reducer. In this paper, a low cost system is developed using a hydraulic pump as a load unit to generate torque instead of a dynamometer. We accurately calculated the required power, the flow meter, and the pressure of the pump, and selected to design and optimize the system at minimal cost. The system also applied another reverse reducer and a gearbox to increase the rotational speed and to reduce the torque from the low speed and high torque target reducer. This allows low-cost systems to be built using inexpensive components. The developed system was able to successfully measure the high torque and the low rotational speed of the target reducer at high temperature.

A Hybrid Algorithm for Online Location Update using Feature Point Detection for Portable Devices

  • Kim, Jibum;Kim, Inbin;Kwon, Namgu;Park, Heemin;Chae, Jinseok
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.9 no.2
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    • pp.600-619
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    • 2015
  • We propose a cost-efficient hybrid algorithm for online location updates that efficiently combines feature point detection with the online trajectory-based sampling algorithm. Our algorithm is designed to minimize the average trajectory error with the minimal number of sample points. The algorithm is composed of 3 steps. First, we choose corner points from the map as sample points because they will most likely cause fewer trajectory errors. By employing the online trajectory sampling algorithm as the second step, our algorithm detects several missing and important sample points to prevent unwanted trajectory errors. The final step improves cost efficiency by eliminating redundant sample points on straight paths. We evaluate the proposed algorithm with real GPS trajectory data for various bus routes and compare our algorithm with the existing one. Simulation results show that our algorithm decreases the average trajectory error 28% compared to the existing one. In terms of cost efficiency, simulation results show that our algorithm is 29% more cost efficient than the existing one with real GPS trajectory data.

On Minimum-Cost Rectilinear Steiner Distance-Preserving Tree (최소 비용 직각선분 Steiner 거리 유지 트리의 최적화)

  • Jo, Jun-Dong
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.7
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    • pp.1707-1718
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    • 1996
  • Given a signal net N=s, 1,...,n to be the set of nodes, with s the source and the remaining nodes sinks, an MRDPT (minimum-cost rectilinear Steiner distance -preserving tree) has the property that the length of every source to sink path is equal to the rectilinear distance between the source and sink. The minimum- cost rectilinear Steiner distance-preserving tree minimizes the total wore length while maintaining minimal source to sink length. Recently, some heuristic algorithms have been proposed for the problem offending the MRDPT. In this paper, we investigate an optimal structure on the MRDPT and present a theoretical breakthrough which shows that the min-cost flow formulation leads to an efficient O(n2logm)2) time algorithm. A more practical extension is also in vestigated along with interesting open problems.

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Treatment Cost Comparison and Development of Sustainability Indices for Microwave Soil Remediation of TPHs(Total Petroleum Hydrocarbons)

  • Kim, Dong Uk;Koo, Ja-Kong
    • Journal of Soil and Groundwater Environment
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    • v.20 no.5
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    • pp.11-15
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    • 2015
  • The three processes of 1) high- & low-temperature microwave heatings, 2) the soil washing, and 3) the thermal desorption processes in soil remediation are analysed on the treatment cost data for 2003-2012 years. The cost of microwave heating method with at temperature 500-700℃, for 30 minutes, and at 4-6 kW is approximately 10 $/ton (13,000 ₩) due to the deep through heating of micro-wave, the soil washing with chemicals is about 80 $/ton (85,000 ₩) due to the chemicals & duration, and the thermal desorption process is around 40 $/ton (41,000 ₩) from the less efficiency. Furthermore the sustainability has been assessed, and suggestions are made. 1) Green; the minimal environmental footprint, 2) Growth; the least cost, 3) Shared; the social & environmental justice, 4) Smart; the microwave characteristics of deep through irradiation & heating, and 5) Mutuality; the flexibility of the technology. More additives including water, the government support, and public relation are suggested realizing the microwave in this condition is not harmful to human beings.

Optimal Maintenance Cycle for Aviation Oil Testing Equipment under the Consideration of Operational Environment (운용환경을 고려한 항공오일시험장비의 최적정비주기 설정)

  • Kim, In Seok;Jung, Won
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.224-230
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    • 2016
  • Purpose: Military maintenance involves corrective and preventive actions carried out to keep a system in or restore it to a predetermined condition. This research develops an optimal maintenance cycle for aviation oil testing equipment with acceptable reliability level and minimum maintenance cost. Methods: The optimal maintenance policy in this research aims to satisfy the desired reliability level at the lowest cost. We assume that the failure process of equipment follows the power law non-homogeneous Poisson process model and the maintenance system is a minimal repair policy. Estimation and other statistical procedures (trend test and goodness of fit test) are given for this model. Results: With time varying failure rate, we developed reliability-based maintenance cost optimization model. This model will reduce the ownership cost through adopting a proactive reliability focused maintenance system. Conclusion: Based on the analysis, it is recommended to increase the current maintenance cycle by three times which is 0.5 year to 1.5 years. Because of the system's built-in self-checking features, it is not expected to have any problems of preventative maintenance cycle.