• Title/Summary/Keyword: microstructural analysis

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Deterioration Properties of Shotcrete as Tunnel Supporter was Exposed to Harmful Ions (터널 지보용 숏크리트의 유해이온에 대한 열화특성)

  • Jung, Ho-Seop;Kim, Dong-Gyou
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.55-64
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    • 2008
  • Shotcrete have become a deterioration which was exposed to harmful environments. In this study, in order to evaluate the deterioration properties of shotcrete, visual examination, compressive strength, adhesive strength, microstructural analysis were investigated up to the 60th weeks of exposure. The attack solutions for test are sodium sulfate and hydrochloric acid solution with different concentrations, respectively. From the results, although the compressive strength of shotcrete specimens and the adhesive strength between specimens and rocks were high at the early immersion age, they rapidly dropped in the subsequent phases, especially in 5% sodium sulfate and pH1 hydrochloric acid solution. With continued exposure, various harmful ions penetrated into the shotcrete specimen, reacted with the cement hydrate, and generated expansion substances. It was verified that the shotcrete specimens suffered a serious deterioration by chemical attack.

A state-of-the-art analysis of fresh, mechanical, durability and microstructural characterization of wastewater concrete

  • Nabil Ben Kahla;Ali Raza;Muhammad Arshad;Ahmed Babeker Elhag
    • Advances in concrete construction
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    • v.17 no.2
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    • pp.93-110
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    • 2024
  • The process of concrete production consumes an immense volume of water, with approximately one billion metric tons of freshwater being utilized for tasks such as aggregate washing, fresh concrete production, and concrete curing. The accessibility of clean water for the public is hindered by the limited availability of water resources, primarily due to the rapid expansion of industries such as tanneries, stone quarries, and concrete manufacturing. These industries not only consume substantial amounts of freshwater but also generate significant volumes of various types of waste. Therefore, the use of fresh water in concrete production should be minimized. Few studies have reviewed the production of concrete using wastewater to derive practical and applicable findings for the industry. Thus, this study thoroughly explores the physical and chemical effects of wastewater on concrete, examining aspects like durability, hardened properties, and rheological characteristics. It identifies key factors that can compromise concrete properties when exposed to wastewater. The scarcity of research on integrating wastewater into concrete production underscores the urgent necessity for innovative approaches and methodologies in this field. While the inclusion of wash water typically reduces the workability of fresh concrete, it often enhances its compressive strength. Notably, significant improvements have been observed when using tertiary processed wastewater, wash water, polyvinyl alcohol-based wash water (PVAW), and reclaimed water in the concrete mixing process. The application of tertiary treatment to wastewater resulted in a notable enhancement of compressive strength, showing increases of up to 7%. In contrast, wastewater treated through secondary methods experienced a decline in strength ranging from 9% to 18% over a period of six months. However, the use of reclaimed wastewater demonstrated an improvement in strength by 8% to 17%, depending on the concentration level ranging from 25% to 100%. In contrast, the utilization of secondary processed wastewater and industrial water has a minimal impact on the concrete's strength.

Optimal Coating Materials and Methods to Enhance Interfacial Bonding with Steel Pipes in Marine Environments (해양 환경 노출 코팅 강관의 부착성능 확보를 위한 최적 코팅 및 공법연구)

  • Myung Kue Lee;Dongchan Kim;Min Ook Kim
    • Composites Research
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    • v.37 no.4
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    • pp.265-274
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    • 2024
  • This study reviews previous research on various coating materials and methods designed to improve the adhesion and durability of steel pipes exposed to real-world marine environments, with the goal of identifying optimal solutions. The results concerning the adhesion and corrosion resistance of the pipes were categorized and analyzed based on exposure tests in extreme marine conditions to evaluate their stability. Furthermore, a detailed microstructural analysis of the coatings applied to the pipes was performed to assess surface damage, including peeling and delamination. The findings confirmed that coatings effectively prevent corrosion and provide sufficient adhesion and durability. Based on these results, we have proposed suitable coating materials, types, and application methods for steel pipes used in marine environments and offered recommendations for future exposure tests.

Microstructural analysis of the single crystalline AlN and the effect of the annealing on the crystalline quality (단결정 AlN의 미세구조 분석 및 어닐링 공정이 결정성에 미치는 영향)

  • Kim, Jeoung Woon;Bae, Si-Young;Jeong, Seong-Min;Kang, Seung-Min;Kang, Sung;Kim, Cheol-Jin
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.4
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    • pp.152-158
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    • 2018
  • PVT (Physical Vapor Transport) method has advantages in producing high quality, large scale wafers where many researches are being carried out to commercialize nitride semiconductors. However, complex process variables cause various defects when it had non-equilibrium growth conditions. Annealing process after crystal growth has been widely used to enhance the crystallinity. It is important to set appropriate temperature, pressure, and annealing time to improve crystallinity effectively. In this study, the effect of the annealing conditions on the crystalline structure variation of the AlN single crystal grown by PVT method was investigated with synchrotron whitebeam X-ray topography, electron backscattered diffraction (EBSD), and Rietveld refinement. X-ray topography analysis showed secondary phases, sub-grains, impurities including carbon inclusion in the single crystal before annealing. EBSD analyses identified that sub-grains with slightly tilted basal plane appeared and the overall number of grains increased after the annealing process. Rietveld refinement showed that the stress caused by the temperature gradient during the annealing process between top and bottom in the hot zone not only causes distortion of grains but also changes the lattice constant.

Fracture Analysis of Implant Components using Scanning Electron Microscope : Part II - Implant Retaining Screw (임플란트 구성요소의 파절면에 관한 주사전자현미경적 연구 : Part II - 임플란트 유지나사)

  • Lim, Kwang-Gil;Kim, Dae-Gon;Cho, Lee-Ra;Park, Chan-Jin
    • Journal of Dental Rehabilitation and Applied Science
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    • v.26 no.4
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    • pp.373-388
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    • 2010
  • Fracture causes serious problems in many instance of prosthetic failures. But it is hard to find the definite causes when fractures occur. Fractography encompasses the examination of fracture surfaces that contain features resulting from the interaction of the advancing crack with the microstructure of the material and the stress fields. All fractured specimens(implant retaining screw) retrieved from Gangneung-Wonju national university dental hospital for 3 years(from 2007 to 2009). After pretreatment of samples, the scanning electon microscope were used for surface examination and fracture analysis. In case of most of the fractured specimens, fracture took place by fatigue fracture and fractured surface represents fatigue striation. Fatigue striation indicate the progression of the crack front under cyclic loading, are characteristic of stage 2 crack growth. The site of crack initiation and stage 1 crack growth were not easily identified in any of the failure, presumably because of the complex microstructural features of the polycrystalline sample. In case of fractured by overload, dimpled or cleavage surface were observed. Using the interpretation of characteristic markings(ratchet mark, fatigue striation, dimple, cleavage et al) in fracture surfaces, failure events containing the crack origin, crack propagation, material deficiency could be understand. Using the interpretation of characteristic markings in fracture surfaces, cause and mechanism of fractures could be analyzed.

Analysis of the influence of combined use of ferronickel slag fine powder and admixture on VR sewage pipe strength development (페로니켈슬래그 미분말 및 혼화재의 복합사용이 VR 하수관 강도발현에 미치는 영향분석)

  • Nam, Sang-Koo;Chung, Tae-Jun;Jo, Seol-Ah;Yoo, Jeong-Hwan;Park, Sang-Soon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.214-221
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    • 2018
  • In this paper, the effects of ferronickel slag powder and admixture on the strength of VR sewer pipe were analyzed. the substitution rate was tested as a variable, and the strength development was studied through the flexural strength, compressive strength and using SEM microscopic analysis. bending strength, compressive strength results and micro analysis using SEM showed the correlation in each case. the substitution rates were 20% and 30% relative to the mass of the OPC respectively, and were substituted according to a constant ratio of ferronickel slag fine powder and mixture. when the substitution ratio was 20%, the strength development was excellent. also, bending strength and compressive strength were the best when the ferronickel slag fine powder, quicklime, gypsum and calcium chloride were used as the admixture, dense microstructural patterns appeared. the possibility of progressive strength development is shown after 28 days.

Feasibility of Korean Rice Husk Ash as Admixture for High Strength Concrete: Particle Size Distribution, Chemical Composition and Absorption Capacity Depending on Calcination Temperature and Milling Process (고강도 콘크리트 혼화재로서 국산 왕겨재의 활용 가능성: 소성 온도와 분쇄공정 유무에 따른 입도, 성분 및 흡습 성능)

  • Kwon, Yang-Hee;Hong, Sung-Gul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.111-117
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    • 2017
  • This study examined the material properties of Korean rice husk ash (RHA) according to the manufacturing process, and evaluated the feasibility of its use as a new admixture for high strength concrete. For this purpose, its particle size distribution, chemical composition, and microstructure were analyzed under various parameters, such as calcination temperature ($400^{\circ}C$, $650^{\circ}C$, and $900^{\circ}C$) and the inclusion of a milling process. X-ray fluorescence analysis confirmed that the silicon oxide ($SiO_2$) content of RHA was improved to more than 92% with a calcination process at $650^{\circ}C$ or higher. In addition, microstructural analysis showed that the RHA calcined at $650^{\circ}C$ has a porous structure. Because of this, the absorption capacity of the RHA was improved. On the other hand, when the milling process was applied, the porous structure was destroyed; thus, the absorption capacity tended to decrease further. Based on the analysis results, it was concluded that RHA calcined at $650^{\circ}C$ can be used as an admixture for high strength concrete, which possesses functions of both a shrinkage reducing agent and a pozzolanic activator.

Effect of Solution Treatment Conditions on the Microstructure and Hardness Changes of Al-7Si-(0.3~0.5)Mg-(0~0.5)Cu Alloys (Al-7Si-(0.3~0.5)Mg-(0~0.5)Cu 합금의 미세조직 및 경도 변화에 미치는 용체화 처리 조건의 영향)

  • Sung-Bean Chung;Min-Su Kim;Dae-Up Kim;Sung-Kil Hong
    • Journal of Korea Foundry Society
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    • v.42 no.6
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    • pp.337-346
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    • 2022
  • In order to optimize the solution treatment conditions of Al-7Si-(0.3~0.5)Mg-(0~0.5)Cu alloys, a series of heat treatment experiments were conducted under various solution treatment times up to 7 hours at 545℃, followed by a microstructural analysis using optical microscopy, FE-SEM, and Brinell hardness measurements. Rapid coarsening of eutectic Si particles was observed in the alloys during the first 3 hours of solution treatment but the size of those Si particles did not change at longer solution treatment conditions. Meanwhile, the degree of spheroidisation of eutectic Si particles increased until the solution treatment time was increased up to 7 hours. Q-Al5Cu2Mg8Si6 andθ-Al2Cu were observed in as-cast Cu-containing Al alloys but the intermetallic compounds were dissolved completely after 3 hours of solution treatment at 545℃. Depending on the initial Mg composition of the Al alloys, π-Al8FeMg3Si either disappeared in the alloy with 0.3wt% of Mg content after 5 hours of solution treatment or remained in the alloy with 0.5wt% of Mg content after 7 hours of solution treatment time. Mg and Cu content in the primary-α phase of the Al alloys increased until the solution treatment time reached 5 hours, which was in accordance with the dissolution behavior of Mg or Cu-containing intermetallic compounds with respect to the solution treatment time. From the results of microstructural changes in the Al-7Si-Mg-Cu alloys during solution treatment, it was concluded that at least 5 hours of solution treatment at 545℃ is required to maximize the age hardening effect of the present Al alloys. The same optimal solution treatment conditions could also be derived from Brinell hardness values of the present Al-7Si-Mg-Cu alloys measured at different solution treatment conditions.

Microstructure and Strength of Alkali-Activated Kaolin-Fly Ash Blend Binder (카올린-플라이애시 혼합 알칼리 활성화 결합재의 미세구조 및 강도 특성)

  • Jun, Yubin;Kim, Tae-Wan;Oh, Jae-Eun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.25-35
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    • 2018
  • This study presents microstructural characteristics and strength properties of alkali-activated kaolin(K)-fly ash(FA) blends binders. The compressive strength, X-ray diffraction(XRD), thermogravimetric(TG) analysis and SEM/EDS were measured for hardened samples. The results were shown that all the samples had developed the compressive strength over time, regardless of replacement levels of K. It was found that when the amount of K increased, the strengths of samples decreased. In XRD result, no new crystalline phases were observed in all the hardened samples other than the crystalline components of raw FA and K, whereas TG analysis showed that N-A-S-H gel was formed as a reaction product in all the samples. Samples did not have the typical microstructure of dense, and there is little significant difference between the microstructures of the samples despite the differences in the strength testing results with replacement ratios of K. This study showed that the strength of sample was larger for lower Si/Al ratio of reaction product formed in sample. According to the correlation between Si/Al ratio and strength in this study, it is expected that if a chemical additive is used for lowering the Si/Al ratio of reaction product(i.e., increasing the $Al_2O_3$ solubility) in alkali-activated K-FA blends binders, strength improvement in K-FA blends binders could be achieved.

Composition Changes in Cement Matrix of RC Column Exposed to Fire (화재에 노출된 RC기둥 시멘트 매트릭스의 구성성분 변화)

  • Kim, Jung-Joong;Youm, Kwang-Soo
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.369-375
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    • 2014
  • This study examined the changes of microstructural compositions in cement matrix according to the depth from the surface of a reinforced concrete (RC) column exposed to fire. The RC column was exposed to a standard fire for 180 minutes. After the fire test, core samples passing through the column section were obtained. Using the core samples, the remaining fractions of calcium-silicate-hydrates (C-S-H) and calcium hydroxide in cement matrix at the surface, the depth of 40 mm and 80 mm and the center (175 mm) were examined using thermal gravimetric analysis (TGA) and X-ray diffraction analysis (XRDA). Using nuclear magnetic resonance (NMR) technique, the silicate polymerization of C-S-H in cement matrix was also evaluated. The experimental results indicated that the amount of C-S-H loss at the center of column experiencing the transferred fire temperature of $236^{\circ}C$ has been underestimated as the TGA results showed the highest C-S-H contents are located at the depth of 80 mm, where the transferred fire temperature is $419^{\circ}C$. Moreover, the destruction of silicate connections at the center was observed as similar as that at the depth of 40 mm, where the transferred fire temperature was $618^{\circ}C$. This might be attributed to the temperature changes during cooling time after the fire test was neglected. Due to the relatively low thermal conductivity of concrete, the high temperature, which can affect the change of microstructure in cements, will hold longer at the center of the column than other depth.