• 한국주조공학회지
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• 제42권4호
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• pp.218-225
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• 2022

본 연구에서는 고압 다이캐스팅 (High pressure die-casting, HPDC)을 통해 알루미늄 합금 (상업코드: ALDC12종)으로 수소 자동차용 부품 (Air pressure control valve housing, APCVH)을 제조하였으며 주조품의 기밀성을 향상시키기 위해 유기 함침액을 개발하였다. 개발된 2종류의 유기 함침액 (INNO-series, 한국)과 상용 합침액 (P601, 일본)을 사용하여 함침공정 조건 및 후 처리에 따른 미세결함과 기밀성을 비교 평가하였다. 컴퓨터 단층촬영 및 3차원 X-선 현미경 분석을 통해 함침된 알루미늄 주조품의 결함제어 및 성능 개선을 확인하였다. 또한, 함침 공정 후 기밀성 시험에서 INNO-01이 함침된 시료의 경우 성능 개선율이 70%인 것으로 확인하였다. 따라서, 개발된 유기 함침액은 상용 가능하며 다이캐스팅 제품의 기밀성 향상에 도움이 될 것으로 판단된다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.93-96
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• 2003

Recently, various bulk metallic glasses (BMG's) haying good mechanical and chemical properties were developed. BMG's can easily be deformed in the supercooled liquid region, via viscous flow mechanism. In our previous work, we evaluated the deformation behavior and some other basic properties of Z $r_{41.2}$ $Ti_{13.8}$C $u_{12.5}$N $i_{10}$B $e_{22.5}$ alloy. In this study, we investigated the micro forming of Z $r_{41.2}$ $Ti_{13.8}$C $u_{12.5}$N $i_{10}$B $e_{22.5}$ alloy. The process condition was chosen based on the viscosity data from TMA, and superalloy and Si wafer with micro patterns on the surface were used as forming die. The alloy showed good replication of the patterns. However, some stripe patterns, resembling scratches, appeared on the deformed alloy surface. These scratches can be reduced or eliminated by polishing before forming.ing.ore forming.ing.

• 한국생산제조학회지
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• 제26권4호
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• pp.387-394
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• 2017

This paper develops a pump system for patient with chronic pain or cancer. The pump module is consists of two micro-valve and membrane. The micro-valve is operated by a solenoid. With two solenoid valves which are connected via a drug transport line, the inlet and outlet are completely blocked. A silicon rubber membrane located between the two valves makes the flow-rate constant without any backflow. This pump module can control the flow-rate of drugs by controlling the time that the valves are opened and closed. The reservoir consists of a drug chamber and a gas chamber. As the gas chamber encloses the drug chamber, propellant gas which is injected into the gas chamber pressurizes the drug chamber regardless of volume of the drug chamber. To design the pump module, analysis a constant efficiency test, and accuracy test for the pump module were conducted.

• International Journal of Precision Engineering and Manufacturing
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• 제8권4호
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• pp.63-69
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• 2007

The two-photon stereolithography (TPS) process is a promising technique for the fabrication of real three-dimensional (3D) nano/micro-structures via application of a femto-second laser, In TPS, when a near-infrared ultrashort-pulsed laser is closely focused onto a confined volume of photocurable resin, only the local area at the center of the focus is cured. Therefore, real 3D microstructures with resolution under the diffraction limit can be fabricated through a layer-by-layer accumulative technique, This process provides opportunities to develop neo-conceptive nano/micro devices in IT/BT industries, However, a number of issues, including development of effective fabrication methods, highly sensitive and functional materials, and neo-conceptive devices using TPS, must be addressed for the realization of industrial application of TPS. In this review article, we discuss our efforts related to TPS: effective fabrication methods, diverse two-photon curable materials for high functional devices, and applications.

• 한국광학회지
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• 제13권2호
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• pp.117-122
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• 2002

홀로그래픽 필름으로 제작된 그레이스케일 마스크를 통하여 두꺼운 포토레지스트를 자외선으로 근접 노광하여 주기 300 $\mu\textrm{m}$, 두께 17 $\mu\textrm{m}$, 초점거리 2.2 mm인 10$\times$10 미소렌즈 배열을 제작하였다. 그레이스케일 마스크는 컴퓨터로 설계한 미소렌즈 배열을 필름 출력기를 이용하여 고해상도 흑백 필름에 그레이스케일로 기록 및 현상하고 이를 다시 홀로그래픽 필름에 축소복사(6.6배)하여 제작하였다. 본 제작방법은 저렴한 비용으로 100%에 가까운 fill-factor를 얻을 수 있고, 비구면 렌즈를 구현하기가 쉽다는 장점을 가진다.

• 소성∙가공
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• 제13권1호
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• pp.9-14
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• 2004

Recently, various bulk metallic glasses (BMG's) having good mechanical and chemical properties were developed. BMG's can easily be deformed in the supercooled liquid region, via viscous flow mechanism. By using the viscous flow, the very low pressure is needed to deform the materials. In this study, we investigated the structural transition and deformation behavior of Vitreloy 1 (Zr/sub 41.2/Ti/sub 13.8/Cu/sub 12.5/Ni/sub 10/Be/sub 22.5/) using TMA and DSC. We applied the results to the micro forming process. The forming condition was chosen based on the viscosity data from TMA, and Si wafer with micro patterns on the surface was used as a forming die. The deformed surface was analyzed by SEM and 3D Surface Profiling System. The alloy showed good replication of the patterns. Quantitative measurement of roughness was useful to evaluate the replication. Surface condition of the deformed surface was determined by the initial surface condition.

• 대한기계학회논문집A
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• 제29권6호
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• pp.904-912
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• 2005

The flow in a microchannel is usually characterized as a low Reynolds number (Re) so that good mixing is quite difficult to be achieved. In this regard, we developed a novel chaotic micromixer, named Barrier Embedded Kenics Micromixer (BEKM). In the BEKM, the higher level of chaotic mixing can be achieved by combining two general chaotic mixing mechanisms: (i) splitting/reorientation by helical elements inside the microchannel and (ii) stretching/folding via periodically located barriers on the channel wall. The fully three-dimensional geometry of BEKM was realized by a micro-stereolithography technology, in this study, along with a Kenics micromixer and a circular T-pipe. Mixing performances of three micromixers were experimentally characterized in terms of an average mixing color intensity of phenolphthalein. Experimental results show that BEKM has better mixing performance than other two micromixers. Chaotic mixing mechanism, proposed in this study, could be integrated as a mixing component with Micro-Total-Analysis-System, Lab-on-a-chip and so on.

• 한국재료학회지
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• 제25권6호
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• pp.265-268
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• 2015

ZnO micro/nanocrystals at large scale were synthesized through the thermal evaporation of Al-Zn mixtures under air atmosphere. The effect of synthetic temperature and time on the morphology of the micro/nanocrystals was examined. It was found that the temperature and time affected the morphology of the ZnO crystals. At temperatures below $900^{\circ}C$, no crystals were synthesized. At a temperature of $1000^{\circ}C$, ZnO crystals with a rod shape were synthesized. With an increase in temperature from $1000^{\circ}C$ to $1100^{\circ}C$, the morphology of the crystals changed from rod shape to wire and granular shapes. As the time increased from 2 h to 3 h at $1000^{\circ}C$, tetrapod-shaped ZnO crystals started to form. XRD patterns showed that the ZnO crystals had a hexagonal wurtzite structure. EDX analysis revealed that the ZnO crystals had high purity. It is believed that the ZnO nanowires were grown via a vapor-solid mechanism because no catalyst particles were observed at the tips of the micro/nanocrystals in the SEM images.

• 마이크로전자및패키징학회지
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• 제31권3호
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• pp.62-66
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• 2024

초록 본 논문은 경면반사특성을 갖는 마이크로솔더볼의 품질확보를 위한 3차원형상의 결함검사 수단으로서, 정밀한 위치제어장치없이 유리접시에 임의로 놓여있는 마이크로솔더볼의 반사영상을 취득하고 이를 통계적으로 분석하여 3차원 형상의 결함유무를 검사하는 방법을 제안한다. 또한, 마이크로솔더볼에 인위적인 진동을 인가하여 위치와 방향을 바꾸면서 촬영과 검사를 반복하여 결함을 검출하는 방법을 제시하여, 마이크로솔더볼의 일부분만이 보이는 촬영영상의 한계를 극복하였다. 이를 위해 복수개의 LED를 링형태로 배열한 광원을 사용하고, 유리접시에 위치한 많은 수의 마이크로솔더볼을 동시에 촬영한 영상을 취득하고, 영상처리를 통해 반사되는 LED의 상대적 위치를 구한 후, 통계적 분석을 통하여 결함의 유무를 판단하는 방법을 제안하고 실험을 통해 그 효용성을 보인다.

• 한국세라믹학회지
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• 제54권1호
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• pp.43-48
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• 2017

In this study, we investigate the effect of additive size on the densification and thermal conductivity of AlN ceramics with $MgO-CaO-Al_2O_3-SiO_2$ (MCAS) additives. Micro-sized MCAS powder prepared via melting and nano-sized MCAS powder synthesized via the polymeric complex method are used as sintering additives. We analyze the densification behavior of AlN added with 5 wt.% of MCAS by dilatometry as well as by isothermal sintering in the temperature range of $1300{\sim}1700^{\circ}C$. AlN exhibits higher sinterability with nano-MCAS than with micro-MCAS, and both specimens approach their maximum densities when sintered at $1600^{\circ}C$ for 4 h. The thermal conductivities of AlN with 5 wt% of nano- and micro-MCAS additives sintered at $1600^{\circ}C$ are 82.6 and 32.0 W/mK, respectively. We find that nano-MCAS is more effective in sintering of AlN ceramics at lower temperatures, and thus for enhancing their thermal conductivities.