• 제목/요약/키워드: metal products

검색결과 1,091건 처리시간 0.029초

GRAIN SIZE AND TOUGHNESS OF TI-6AL-4V ELECTRON BEAM AND TIG WELD DEPOSITS

  • Kivineva, Esa;Hannerz, Niis-Erik
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.632-638
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    • 2002
  • Electron beam (EB) and Gas tungsten arc (TIG) welds were performed on 12.7 mm thick Ti-6Al-4V plate (ASTM Titanium Grade 5). Charpy-V toughness and hardness, as well as, microstructure of the welds and penetration from the macrostructure were studied. It appears that by EB welding rather smaller $\beta$-grains than with TIG welding can be obtained. Next to the fusion line the $\beta$-grain size in the HAZ was 50 ${\mu}{\textrm}{m}$l while in the weld metal it was 150 ${\mu}{\textrm}{m}$. Charpy-V toughness of the EB weld metal was equal or even better to that of base metal, which shows that the $\alpha$-martensite per se is not particularly brittle if only the grain size is fine enough. This is similar to behavior of low carbon martensite in steel. The grain size was studied with light optical and scanning electron (SEM) microscopes. Thus for products, for products which can be manufactured automatically with very narrow fit, the EB welding of Ti-6Al-4V appears to yield satisfactory toughness without any complex post weld heat treatment. ill this study as in earlier studies the TIG welds gave lower toughness than that of the base material due to the higher heat input and slower cooling as compared to EB welding.

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소비자 지향 3차원 헬멧제품 제작을 위한 UV레이저 기반의 폴리머/금속적층에 대한 기초연구 (A Fundamental Study on Polymer/Metal Additive Method using a UV Laser for Consumer-oriented 3D Helmet Products)

  • 강보석;안동규;신보성;신종국
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.89-94
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    • 2016
  • Consumer orientation requires that companies understand consumer needs and produce products that meet their expectations. This study proposes a new additive method that creates a polymer/metal bonding layer and thus can lighten the weight of helmets to develop a consumer-oriented 3D printing helmet. The composite solution is experimentally prepared with copper formate and a photopolymer resin. Stereolithography apparatus and photothermal reactions are introduced to fabricate an adhesive hybrid layer of copper metal and polymer. A UV pulse laser with a 355 nm wavelength was installed to simplify this process. Resistance, adhesion, and accuracy were investigated to evaluate the properties of the layer produced.

재생 합성수지 원료생산을 위한 중금속 이물질 제거 공정기술 개발 (Development of a Process Technique for Heavy Metal Removal in the Production of Recycled Synthetic Resin Materials)

  • 김정호;차천석;김재열;김지훈
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.137-142
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    • 2018
  • Recycled synthetic resin materials produced from waste vinyl and waste plastic contain many foreign substances. Plastic products made from this recycled resin materials containing foreign substances are of poor quality, with reduced the strength and rigidity. Foreign substances include heavy metals, cement, foil, dyed paper and dust. In this study, the scratch-Dies process; which remove foreign sbustances, with precision and automation, through a three-stage mesh filter, is designed. The process is evaluated with finite element analysis according to vibration loading and make. After installing the manufactured equipment, recycled resin was producde, and its heavy metal content was evaluated. Recycled synthetic resin materials were also used plastic products and evaluate their strength. In addition, the change in production was assessed.

Application of Neural Networks in Aluminum Corrosion

  • Powers, John;Ali, M. Masoom
    • Journal of the Korean Data and Information Science Society
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    • 제11권2호
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    • pp.157-172
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    • 2000
  • Metal containers represent a situation where a specific metal is exposed to a wide variety of electrolytes of varying degrees of corrosivity. For example, hundreds, if not thousands of different products are packaged in an aluminum beverage can. These products vary in pH, chloride concentration and other natural or artificial ingredients which can effect the type and severity of potential corrosion. Both localized (perforation) and uniform corrosion (metal dissolution without the onset of pitting) may occur in the can. A quick test or series of tests which could predict the propensity towards both types of corrosion would be useful to the manufacturer. Electrochemical noise data is used to detect the onset and continuation of pitting corrosion. Specific noise parameters such as the noise resistance (the potential noise divided by the current noise) have been used to both detect pitting corrosion and also to estimate the pitting severity. The utility of noise resistance and other electrochemical parameters has been explored through the application of artificial neural networks. The versatility of artificial neural networks is further demonstrated by combing electrochemical data with electrolyte properties such as pH and chloride concentration to predict both the severity of both localized and uniform corrosion.

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Metal Deposit Distribution in Barrel Plating of Partially Conductive Load

  • 이완구
    • 기술사
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    • 제16권3호
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    • pp.68-73
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    • 1983
  • IC전자부품 중 DIP계 종류를 바렐을 사용하여 주석도금 할 때에 그 전착현상을 조사하여 부분전류의 동태를 설명할 수 있는 변화인자를 알아보려 하였다. DIP와 같은 모양인 IC부품은 부분전도체로 구분되어지며 그 전착상태를 one-dimensional model로 분석하였을때, 가입전류밀도, 바렐의 회전속도, 용액중 금속이온 농도와 깊은 관계가 있음을 보인다. 다공질과 같은 것으로 간주한 one-dimensional model로서 의 이론식은 J=$\delta$'/$\beta$-{-c$^3$/${\gamma}$-exp-(1-$\alpha$)n$\Phi$}로 표현된다.

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소금 및 새우젓의 무기질과 중금속 함량 분석 (Mineral and Heavy Metal Contents of Salt and Salted-fermented Shrimp)

  • 허옥순;오상희;신현수;김미리
    • 한국식품과학회지
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    • 제37권4호
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    • pp.519-524
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    • 2005
  • 국내산 소금과 수입산 소금의 무기질 및 중금속 함량의 차이와 이들 소금이 새우젓의 무기질 및 중금속 함량에 미치는 영향을 파악하였으며, 실제 시판되고 있는 새우젓을 산지별로 구입하여 무기질 및 중금속 함량을 분석하였다. 국산 천일염과 그것으로 제조한 새우젓은 중국산에 비해 Cu, K, Mg의 함량이 많았으며, 중국산 천일염과 그것으로 제조한 새우젓은 Mn, Na함량이 높은 것으로 나타났다. 그러나 시판새우젓에서는 산지에 따른 무기질의 차이가 나타나지 않았다. 중금속을 분석한 결과 시판 소금은 Pb, Hg 및 As는 검출되지 않았으나, Cd는 식품공전의 규정(<0.5ppm) 이하인 0.07-0.30ppm의 함량으로 검출되었다. 20 종의 시판 새우젓의 경우, Cd가 0.1 ppm(ND-0.5 ppm)의 함량으로 검출되었으며, 실험실 제조 새우젓의 경우, Pb이 0.3ppm(ND-0.8ppm)의 함량으로 검출되었으며, 다른 중금속(As, Hg, and Ni)은 검출되지 않았다.

WASTE CLASSIFICATION OF 17×17 KOFA SPENT FUEL ASSEMBLY HARDWARE

  • Cho, Dong-Keun;Kook, Dong-Hak;Choi, Jong-Won;Choi, Heui-Joo
    • Nuclear Engineering and Technology
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    • 제43권2호
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    • pp.149-158
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    • 2011
  • Metal waste generated from the pyroprocessing of 10 MtU of spent fuel was classified by comparing the specific activity of a relevant radionuclide with the limit value of the specific activity specified in the Korean acceptance criteria for a lowand intermediate-level waste repository. A Korean Optimized Fuel Assembly design with a 17${\times}$17 array, an initial enrichment of 4.5 weight-percent, discharge burn-up of 55 GWD/MtU, and a 10-year cooling time was considered. Initially, the mass and volume of each structural component of the assembly were calculated in detail, and a source term analysis was subsequently performed using ORIGEN-S for these components. An activation cross-section library generated by the KENO-VI/ORIGEN-S module was utilized for top-end and bottom-end pieces. As a result, an Inconel grid plate, a SUS plenum spring, a SUS guide tube subpart, SUS top-end and bottom-end pieces, and an Inconel top-end leaf spring were determined to be unacceptable for the Gyeongju low- and intermediate-level waste repository, as these waste products exceeded the acceptance criteria. In contrast, a Zircaloy grid plate and guide tube can be placed in the Gyeongju repository. Non-contaminated Zircaloy cladding occupying 76% of the metal waste was found to have a lower level of specific activity than the limit value. However, Zircaloy cladding contaminated by fission products and actinides during the decladding process of pyroprocessing was revealed to have 52 and 2 times higher specific activity levels than the limit values for alpha and $^{90}Sr$, respectively. Finally, it was found that 88.7% of the metal waste from the 17${\times}$17 Korean Optimized Fuel Assembly design should be disposed of in a deep geological repository. Therefore, it can be summarized that separation technology with a higher decontamination factor for transuranics and strontium should be developed for the efficient management of metal waste resulting from pyroprocessing.

금속 내부의 이물질 검출 향상을 위한 X-ray 영상 보정 모델 (X-ray Image Correction Model for Enhanced Foreign Body Detection in Metals)

  • 김원
    • 한국융합학회논문지
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    • 제10권10호
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    • pp.15-21
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    • 2019
  • 자외선보다 파장이 짧은 X-선은 투과력이 매우 좋아 산업 분야 및 의료분야에 융합되어 많이 사용되고 있다. 특히 산업분야에서는 비파괴 검사 장비인 x-ray를 이용하여 금속과 같은 제품의 생산 과정에서 발생할 수 있는 금속 내부의 이물질에 검출에 대한 연구가 다양하게 이루어지고 있는 실정이다. X-ray 영상 이미지를 디지털 방식으로 획득하는 DR(Digital Radiography) 방사선 촬영 방식의 확산으로 디텍터의 사용이 활발해지고 있으나 내부의 센서 잡음 및 감도에 따라 이물질 검출이 불가능한 경우도 발생하고 있다. 금속 제품을 생산할 경우 이물질의 혼입으로 생산 제품의 불량률이 높아질 수 있기에 정확한 검출이 필요하다. 이에 본 논문에서는 금속 내부의 이물질과 같은 결함 검출의 효율을 향상시키기 위하여 획득한 X-ray 이미지의 보정 모델을 제안한다. 제안 모델을 통하여 금속 제품 생산 공정의 불량 검출에 적용하면 제품 결함의 검출을 정확하고 신속하게 처리할 수 있을 것으로 기대된다.

주철분말(鑄鐵粉末)의 소결성에(燒結性) 미치는 산화철(酸化鐵) 첨가(添加)의 효과(效果) (The Effect of Fe-Oxide Addition on the Sintering Properties of Cast Iron Powder)

  • 김형수;김철범;나형용
    • 한국주조공학회지
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    • 제10권1호
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    • pp.64-70
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    • 1990
  • In order to lower the cabon content of sintered products below the solubility of austenite, Fe-oxide was added to cast iron powder of which matrix was pearlite. And the effects of it on some sintering properties and mechanical properties were investigated. Roughly speaking, the linear shrinkage, density, and tensile strendth of sintered properties increased as the sintering temperature became higher, the size distribution of powder became finer, and the amount of Fe-oxide added became less. The maximum tensile strength of sintered products was $78㎏f/mm^2$ more or less, of which carbon content was 1.4% and sintering temperature was $1180^{\circ}C$.

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Numerical and Experimental Study of Semi-solid A356 Aluminum Alloy in Rheo-Forging process

  • 김현호;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.371-374
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    • 2009
  • Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D. Samples of metal parts were subsequently fabricated by using hydraulic press machinery.

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