• 제목/요약/키워드: melt spinning

검색결과 179건 처리시간 0.027초

Melt spinning dynamics of Phan-Thien Tanner fluids

  • Lee, Joo-Sung;Jung, Hyun-Wook;Hyun, Jae-Chun
    • Korea-Australia Rheology Journal
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    • 제12권2호
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    • pp.119-124
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    • 2000
  • Employing the Phan-Thien tanner (PTT) fluids model, dynamic behavior of the non-isothermal melt spinning has been investigated. Subjects such as draw resonance instability, the effects of spinline cooling and of the fluid viscoelasticity on the spinning dynamics have been studied using the governing equations of the system. In particular, the draw resonance criterion based on the traveling times of various kinematic waves in the spinline has been confirmed, the reason why the spinline cooling is stabilizing is analyzed, and the effect of fluid viscoelasticity on the spinline stability is summarized. It is believed that the same method as in this study can be applied with equal ease to other extension deformation processes like film casting and film blowing.

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Preparation of pitch from pyrolized fuel oil by electron beam radiation and its melt-electrospinning property

  • Jung, Jin-Young;Lee, Young-Seak
    • Carbon letters
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    • 제15권2호
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    • pp.129-135
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    • 2014
  • Spinnable pitch for melt-electrospinning was obtained from pyrolized fuel oil by electron beam (E-beam) radiation treatment. The modified pitch was characterized by measuring its elemental composition, softening point, viscosity, molecular weight, and spinnability. The softening point and viscosity properties of the modified pitch were influenced by reforming types (heat or E-beam radiation treatment) and the use of a catalyst. The softening point and molecular weight were increased in proportion to absorbed doses of E-beam radiation and added $AlCl_3$ due to the formation of pitch by free radical polymerization. The range of the molecular weight distribution of the modified pitch becomes narrow with better spinning owing to the generated aromatic compounds with similar molecular weight. The diameter of melt-electrospun pitch fibers under applied power of 20 kV decreased 53% ($4.7{\pm}0.9{\mu}m$) compared to that of melt-spun pitch fibers ($10.2{\pm}2.8{\mu}m$). It is found that E-beam treatment for reforming could be a promising method in terms of time-savings and cost-effectiveness, and the melt-electrospinning method is suitable for the preparation of thinner fibers than those obtained with the conventional melt-spinning method.

A Comparative Study of Mechanical Property in Al-8Fe-2Mo-2V-1Zr Bulk Alloys Fabricated from an Atomized Powder and a Melt Spun Ribbon

  • Jung, T.K.;Sung, T.J.;Kim, M.S.;Kim, W.Y.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1023-1024
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    • 2006
  • Al-8Fe-2Mo-2V-1Zr alloys were prepared by the gas atomization/hot extrusion and the melt spinning/hot extrusion. For the gas atomized and extruded alloy, equiaxed grains with the average size of 400 nm and finely distributed dispersoids with their particle sizes ranging from 50nm to 200nm were observed. For the melt spun and hot extrusion processed alloy, refined microstructural feature consisting of equiaxed grains with the average size of 200nm and fine dispersoids with their particle sizes under 50nm appeared to exhibit a difference in microstructure. Strength of the latter alloy was higher than that for the former alloy up to elevated temperatures.

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Melt-spun $Nd_{14}Fe_{80}B_6$ 리본합금의 자기적 특성분석 (Analysis of magnetic properties for the melt-spun $Nd_{14}Fe_{80}B_6$ ribbon alloy)

  • 정강섭;성학제;김건한;박윤창;서수정;이경섭
    • 분석과학
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    • 제8권3호
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    • pp.341-350
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    • 1995
  • Melt-spinning법을 이용하여 $Nd_{14}Fe_{80}B_6$ 조성의 리본합금을 제조하고 각 제조조건별 시편에 대한 자기적 특성을 분석하였다. 리본합금의 미세구조와 자기적 특성은 냉각속도 및 열처리 조건에 민감하게 변화하였다. As-quenched 상태의 경우 wheel 속도 20m/sec에서 가장 좋은 자기적 특성을 나타내었으며, 비정질 상태의 리본시편에 대한 열처리 효과는 22m/sec에서 제조된 리본시편을 $600^{\circ}C$에서 30분간 진공열처리하였을 때 가장 좋은 결과를 얻을 수 있었다. 또한 $Nd_2Fe_{14}B$상의 결정화 온도는 DTA 분석결과 $595^{\circ}C$ 부근이었다.

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The effect of the spinning conditions on the structure of mesophase pitch-based carbon fibers by Taguchi method

  • Jiang, Zhao;Ouyang, Ting;Yao, Xiangdong;Fei, Youqing
    • Carbon letters
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    • 제19권
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    • pp.89-98
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    • 2016
  • Taguchi’s experimental design was employed in the melt spinning of molten mesophase pitch to produce carbon fibers. The textures of the obtained carbon fibers were radial with varied crack angles, as observed by scanning electron microscopy and polarized optical imaging. The diameter, crack angle, preferred orientation, and tensile modulus of the produced samples were examined to investigate the influence of four spinning variables. The relative importance of the variables has been emphasized for each characteristic. The results show that thicker carbon fiber can be obtained with a smaller entry angle, a higher spinning temperature, a reduced winding speed, and an increased extrusion pressure. The winding speed was found to be the most significant factor in relation to the fiber diameter. While it was observed that thicker carbon fiber generally shows improved preferred orientation, the most important variable affecting the preferred orientation was found to be the entry angle. As the entry angle decreased from 120° to 60°, the shear flow was enhanced to induce more ordered radial alignment of crystallite planes so as to obtain carbon fibers with a higher degree of preferred orientation. As a consequence, the crack angle was increased, and the tensile modulus was improved.

폴리프로필렌 중공사막의 용융방사

  • 김진호;강민수;김성수
    • 한국막학회:학술대회논문집
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    • 한국막학회 1996년도 추계 총회 및 학술발표회
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    • pp.75-76
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    • 1996
  • 다공성 고분자 분리막을 제조하는 방법으로 기존의 용매교환법을 대신하여 내용매성, 내약품성 및 내열성이 매우 뛰어난 고분자를 소재로하여 다공성 고분자막을 만드는 열유도 상분리법(Thermally Induced Phase Separation, TIPS)이 개발되었다. TIPS공정에서는 주로 고분자/희석제 system의 열역학적인 불안정성에 의하여 polymer-rich phase와 polymer-lean phase로 상이 분리되는 liquid-liquid phase separation과 결정성 고분자의 결정화에 의한 solid-liquid phase separation을 주로 상분리 mechanism으로 사용하고 있다. 따라서 위에 언급된 TIPS 이론에 근거한 melt spinning 공정에 의하여 PP 중공사막을 제조하였는데 wet spinning 공정에 의한 용매 교환법에 비해 비교적 공정이 단순하고 다공도를 조건하기가 용이하며 구조 및 성능면에서도 높은 재현성을 가지고 있다. 또한 우수한 소재임에도 불구하고 절절한 용매의 부재로 용매교환법에서 사용할 수 없었던 폴리올레핀계, 나일론계, 방향족출합계 고분자를 사용할 수 있게 되어 소재의 폭이 넓어졌다는데에 가장 큰 장점이 있다. 본 연구에서는 PP중공사막을 제조하기 위하여 먼저 용융 방사장치를 제작하였고 melt spinning 공정에 의해 막을 제조하는데 적합한 방사조건들을 확립한 후 결정된 방사조건에 의해 얻어진 PP 중공사막의 구조 및 성능에 영향을 미치는 인자들에 관하여 조사하였다.

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Effect of constitutive equations on theoretical analysis in melt spinning process

  • Kim, Seong-Cheol;Oh, Tae-Hwan;Han, Sung-Soo;Lyoo, Won-Seok
    • Korea-Australia Rheology Journal
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    • 제21권3호
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    • pp.149-153
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    • 2009
  • Profile development of the melt spinning process of poly(ethylene terephthalate) (PET) was simulated by a numerical method under the consideration of two constitutive equations of Newtonian and upper convected Maxwell (UCM) models. The viscoelastic characteristics of the polymer were considered via UCM constitutive equation that considered relaxation time as a function of temperature and molecular weight. The UCM model predicted the diameter profile better than the Newtonian, while velocity development was slower than the Newtonian model. Viscoelasticity played an important role in accurately predicting diameter profile. However, even though neck-like deformation was observed in the UCM model, the exact position of the deformation under high speed spinning was not obtained.

열안정제에 의한 제전성 폴리에틸렌테레프탈레이트의 고유점도 및 수분율의 거동 변화 (Behavior of Intrinsic Viscosity and Moisture Content of Antistatic Polyethyleneterephthalate by Thermal Stabilizer)

  • 김문찬;이철규
    • 공업화학
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    • 제10권5호
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    • pp.707-710
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    • 1999
  • 제전성 폴리에틸렌테레프탈레이트(PET)에 열안정제를 첨가하여 수분율과 고유점도의 거동변화를 연구하였다. 제전 PET의 최종 수분율은 건조시간보다는 건조온도의 함수로 나타났다. 용융방사후 제전 PET의 고유점도 강하는 수분율이 증가함에 따라 증가했다. 용융방사후 제전 PET의 고유점도가 감소했는데 이것은 제전제 성분중 폴리옥시알킬렌글리콜(POAG) 성분의 열화 열분해에 의한 것이다. 열안정제로서 trimethylphosphate(TMP)를 사용하는 것보다 triphenylphosphate(TPP)를 사용한 것이 더 효과적이었다. 열안정제로서 TPP를 300ppm 사용한 것이 용융방사후 고유점도의 저하가 적었다.

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Spinning of Petroleum based Isotropic Pitch by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • 제3권1호
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    • pp.33-38
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    • 2002
  • Petroleum based isotropic pitch was spun into short fiber by melt-blown spinning technology. The processing parameters chosen were air velocity, die temperature, and throughput rate of the pitch within the ranges of experimental tolerances. The fiber diameter was reduced to $6{\mu}m$ by increases of hot air velocity, and spin die temperature. Also, the fiber diameter was strongly dependent on the throughput rate of the pitch and jet speed of hot air through the spinnerets. Even fibers with $10{\mu}m$ diameter were produced at throughput rate of $0.17g/min{\cdot}hole$ and at die temperature of $290^{\circ}C$.

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Al-Fe-Mo 합금에서 준결정상의 생성 및 열분해에 관한 연구 (Formation and Thermal Decomposition of a Quasicrystalline Phase in Al-Fe-Mo Alloys)

  • 김석환
    • 열처리공학회지
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    • 제18권6호
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    • pp.362-368
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    • 2005
  • Formation and thermal stability of a quasicrystalline phases in Al-Fe-Mo alloys were investigated by means of melt-spinning process and subsequent heat treatment test. Thermal decomposition and phase transformation process of the as-spun alloys were studied using X-ray diffraction and electron microscopy. The melt-spun Al-Fe-Mo alloys contained an icosahedral quasicrystalline phase with a quasilattice constant of 0.457 nm. Icosahedral phase formed at a composition of $Al_{82.5}Fe_{14}Mo_{3.5}$ as a metastable phase during rapid solidification was transformed into the stable crystalline phases, cubic 1/0 approximant and monoclinic ${\lambda}$-phase, upon heating. A metastable icosahedral and cubic(a = 0.93 nm) phases in as-spun $Al_{65}Fe_{20}Mo_{15}$ alloy were decomposed into two cubic(a = 0.62, 0.31 nm) phases by heat treatment.