• Title/Summary/Keyword: mechanical strength and rigidity

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Fatigue characteristics of spot welding between high strength steel and galvanized steel sheet (고장력 강판과 아연도금 강판문의 점용접 피로특성)

  • 서창민;강성수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.747-754
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    • 1988
  • High strength steels (HS) of dual phase and monogalvanized steel sheets (GA ; plated plane, GAB ; bare plane0 were used to investigate the fatigue strengths of four kinds of single-spot-welded joint specimen under tensile-shear repeated load. The specimen is classified as the same mating metal specimen (HS*HS, GA*GAB) and different mating metal specimen (HS*GA, HS*GAB). Some of the results are ; (1) Static tensile load of single-spot-welded joint specimens is proportional to tensile strength of metal and rigidity of mating metal sheet. (2) Fatigue life of HS*HS specimens increased about 20% longer than that of GA*GAB specimens in low cycle range. (3) In different mating metal specimens, the fatigue life of HS*GA specimens increased about 84% more that of HS*HS specimens in high cycle range.

Design Optimization of the Rib Structure of a 5-Axis Multi-functional Machine Tool Considering Static Stiffness (정강성을 고려한 5축 복합가공기의 리브 구조 최적설계)

  • Kim, Seung-Gi;Kim, Ji-Hoon;Kim, Se-Ho;Youn, Jae-Woong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.313-320
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    • 2016
  • The need for high-strength, multi-axis, and multi-functional machine tools has recently increased because of part complexity and workpiece strength. However, most of the machine tool manufacturers rely on experience for a detailed design because of the shortcomings in the existing design technology. This study uses a topology optimization method to more effectively design a large multi-functional machine tool considering static stiffness. The ram, saddle, and column parts are important structures in a machine tool. Hence, they are selected for the finite element method analysis. Based on this analysis, the optimized internal rib structure for those parts is designed for desirable rigidity and weight. This structure could possibly provide the required design technology for machine tool manufacturers.

The Development of ADI(Austempered Ductile Iron) Lower Control Arm in 1050MPa Ultra-light (1050MPa급 초경량 오스템퍼드 구상흑연주철제 콘트롤암 개발)

  • Jeongick Lee
    • Journal of Advanced Technology Convergence
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    • v.2 no.2
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    • pp.9-14
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    • 2023
  • This study is shown the result of the first year to develop an export 1050MPa-class lightweight ductile iron castings Austempered control arm through the research process to obtain the following results. First, the structure of the optimal design Layout design and development of the component, and then achieve them through the Control Arm rigidity and optimal structure design and robust design of the focus areas of the expected stress Control Arm. Second, to develop a Control Arm reflects the high rigidity and high performance lightweight structures. Control Arm them developed to meet the design and rigidity as required by the consumer through the hollow, and to develop a process for the Core. Third, through optimum alloy composition and heat treatment methods will be derived to derive the amount of iron alloy (Cu, Ni, Mo) and Austempered heat treated and tempered condition. Fourth, through the development of optimum molding technology development component to develop the optimum ADI for the low-stiffness, high-rigidity component development, it attempts to develop a high-strength casting forming technology..

Study on Structural Strength Analysis of Automotive Seat Frame (자동차 시트 프레임의 구조 강도 해석에 관한 연구)

  • Kim, Key-Sun;Kim, Sung-Soo;Kim, Sei-Hwan;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.39-44
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    • 2013
  • Seat is the part relevant to comfortableness and safety among automotive parts directly. It also should have sufficient stiffness and strength to satisfy these conditions and ensure the safety of passenger. Automotive seat is modelled with 3D and is simulated with structural analyses about three kinds of experiments by before and after gap, side gap, before and after moment strength. As analysis result, deformation angles of $0.038^{\circ}$ and $0.04^{\circ}$ are respectively shown at before and after gap test, side gap test. Through before and after the moment strength test, maximum total deformations of 0.18946mm and 3.2482mm are respectively shown at front and rear loads. By the study result of no excessive deformation and no fracture at automotive seat frame, the sufficient rigidity and strength to guarantee the safety of passenger can be verified.

Shear Behavior of Polymer Cement High Strength Concrete Beams Mixed with Steel Fiber (강섬유 혼입 폴리머 시멘트 고강도 콘크리트 보의 전단거동)

  • 곽계환;박종건;곽경헌
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.1
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    • pp.93-102
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    • 2002
  • Steel fiber and polymer are used widely for reinforcement material of RC structures because of its excellences of the durability, serviceability as well as mechanical properties. The purpose of this study is to investigate the shear behavior of polymer cement high strength concrete beams mixed with steel fiber. The compressive strength of concrete was based on the 100$\times$200 mm cylinder specimens. The compressive strength of concrete are 320$kgf/cm^2$, 436 $kgf/cm^2$ and 520 $kgf/cm^2$ in the 28 days. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns and fracture modes. Also, load-strain and load-deflection examined. During the test cracks were sketched against the load values according to the growth of crack. result are as follows; (1) The failure modes of the specimens are increased in rigidity and durability with mixing steel fiber and polymer. (2) The load of initial crack was similar a theory of shear-crack strength. (3) The deflection and strain at failure load of Polymer-steel fiber high strength concrete beams were increased, improving the brittleness of the high strength concrete.

Study on the size effect of the mechanical property measurement of microstructures (마이크로 구조물에 대한 물성 측정에서의 Size effect 고찰)

  • Ko S.H.;Han J.S.;Lee H.K.;Park H.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.619-622
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    • 2005
  • Purpose of this study is to investigate the size-dependent mechanical properties in micron scale medium. Theories such as the couple stress theory and strain gradient theory explain that the deformation in the micron scale is dependent upon the size of the medium. Specimens of the cantilever type, bridge type and paddle type beam that have thickness of 900, 1000 and 1200 nm and width of 10, 20, 30 and $50{\mu}m$ were fabricated by the MEMS technique. We carried out the bending and torsion test to measure the mechanical properties such as the young's modulus, yield strength and torsional rigidity using the AFM(Atomic Force Microscopy).

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Fabrication of unidirectional commingled-yarn-based carbon fiber/polyamide 6 composite plates and their bend fracture performances (일방향 혼합방사형 탄소섬유/폴리아미드 6 복합재료판의 제작조건과 굽힘파괴거동)

  • Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.416-427
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    • 1998
  • Unidirectional commingled-yarn-based carbon fiber(CF)/polyamide(PA) 6 composite was fabricated under molding pressures of 0.4, 0.6 and 1.0 MPa to study its flexural deformation and fracture behavior. Fiber/matrix interfacial bonding area became larger with an increase of molding pressure from 0.4 to 0.6 MPa. For molding pressures .geq. 0.6 MPa, good flexural performance of similar magnitudes was attained. For the fracture test, four kinds of notch direction were adopted : edgewise notches parallel (L) and transverse (T) to the major direction of fiber bundles, and flatwise notches parallel(ZL) and perpendicular(ZT) to this direction. Nominal bend strength for L and ZL specimens exhibited high sensitivity to notching. ZL specimens revealed the lowest values of the critical stress intensity factor $K_c$ which was slightly superior to those of unfilled PA6 matrix. Enlargement of the compression area for T specimens was analyzed by means of the rigidity reduction resulting from the fracture occurrence.

An Experimental Study on Shear Behavior of Polymer-Steel Fibrous High Strength Concrete Beams (폴리머-강섬유를 혼입한 고강도 콘크리트보의 전단거동에 관한 실험적 연구)

  • 곽계환;조선정;김원태;조한용
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.601-608
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    • 2000
  • Steel fiber and Polymer are used widely for the reinforcement material of RC structures because of its excellence of durability, serviceability as well as mechanical properties. Polymer-Steel fibrous high strength concrete beam's input ratio are 1.0%. The shear span-to-depth ratio are 1.5, 2.8 and 3.6, compressive strength of specimens 320kg/㎠, 436kgf/㎠ and 520kgf/㎠ in 28 days. The static test was carried out to measure the ultimate load, the initial load of flexural crack and of diagonal crack, from which crack patte군 and fracture modes are earned. Also, stress-strain, load-strain and load-deflection are examined during the test cracks(shear crack, flexural crack, and diagonal tension crack), when the load values are sketched according to the growth of crack. Result are as follows; (1) The failure modes of the specimens increase in rigidity and durability in accordance with the increase of mixing steel fiber and polymer. (2) The load of initial crack was the same as the theory of shear-crack strength (3) Polymer-Steel fibrous high strength concrete beams have increased the deflection and strain at failure load, improving the brittleness of the high strength concrete. (4) In this result of study, an additional study need to make a need formular because the study is different from ACI formular and Zsutty formular.

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changers of Mechanical Properties of Wool Woresed fabrics with fusible Interlingings(Part II) (모직물의 접착심 접착에 의한 물성의 변화 (제2보))

  • 지주원;유효선;이대훈
    • Journal of the Korean Society of Clothing and Textiles
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    • v.23 no.1
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    • pp.22-29
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    • 1999
  • This paper descrived the changes of peel strength wrinkle recovery and dimensional stability after fusing 4 different wool face fabrics with 3 different fusible interlinings. The fusing condition was conducted by fusing press machine under 4kg.f/cm2 at 15$0^{\circ}C$. To determine the effect of the varous physical properties of the fused fabrics face fabrics and interlinings on the peel strength wrinkle recovery and dimensional stability(hygral expansion and relaxation shrinkage) of fused fabrics correlation among the KES values of fused fabrics face fabrics and interlinings to the peel strength rinkle recovery and dimensional stability of fused fabrics were expeerimentally analyzed,. As the results the peel strength was mainly influenced by the cover factor of face fabric and interlinings. After fusing wrinkle recovery and hygral expansion were decreased. The cover factor wrinkle recovery weight thickness shear rigidity and frictional properties of face fabric and the thickness of fused fabrics were not influence to the wrinkle recovery of fused fabrics. In addition the dimensional stabilities of fused fabrics were mainly influenced by the tensile and frictional properties of the wrinkle recovery of fused fabrics. In addition the dimensional stabilities of fused fabrics were mainly influenced by the tensile and frictional properties of the face fabrics.

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A Study on the Design of Bending Dies for Forming of DP590 High Strength Steel Sheet (DP590 고장력 강판 성형을 위한 굽힘 금형 설계에 관한 연구)

  • J. P. Cheon;D. G. Ahn
    • Transactions of Materials Processing
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    • v.33 no.1
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    • pp.43-49
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    • 2024
  • A high strength steel sheet (HSSS) has widely used to improve the specific rigidity of parts and the safety of the passenger in automotive industries. However, the HSSS is difficult to manufacture precise parts through a forming process due to the reduced elongation and the increased elastic recovery. The goal of the paper is to investigate the improved design of bending dies for DP590 HSSS. The over forming type bending dies with cam systems added to the side of the formed part is proposed to improve the quality of the part. The effects of the die design and the forming parameter on formability and elastic recovery characteristics is examined using finite element analyses (FEAs). From the results of FEAs, proper die design and forming parameters are predicted.