• Title/Summary/Keyword: mechanical contact

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Finite Element Analysis of the Contact Stress Characteristics in Scraper Seals (스크레이퍼 실의 접촉응력 특성에 관한 유한요소해석)

  • Kim, Chung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.895-902
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    • 1999
  • This paper deals with a numerical study of the tribological contact stress distributions of elastomeric lip seals for oscillating shafts when the sealing interference and band width between the lip ease or contact seals and the shaft are present. Using the finite element method the contact stress and band width of scraper seals are analyzed for the sealing interference including some nonlinearities such as geometrical nonlinearity, material nonlinearity and nonlinear contact boundary condition. The FEM results showed that the contact stress concentrated on the contacting lip zone between the contacting edge of lip and the shaft for the increased interference. In double lip scraper seals, ole maximum contact stress of the dust lip, which is used to exclude foreign contaminants is six times higher than that of the primary sealing lip, which is used to contain lubricants.

Study on the Fluid Film Thickness and Pressure of Elliptical Elastohydrodynamic Lubrication with Spin Effect for the Power Transmitting Contact in the Continuously Variable Transmission (무단 변속기의 동력전달 접촉에서 회전운동을 고려한 타원형상의 점접촉 탄성유체윤활연구)

  • Jang, Si-Youl
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.272-277
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    • 2005
  • Continuously variable transmission (CVT) of toroidal type has a elliptical shape of contact zone under the elastohydrodynamic lubrication (EHL) condition, where the power is transmitted only by shearing the lubricant. Due to the small contact area of elliptical shape, the traction of the shear behaviors of lubricant over the contact zone is under extremely high contact pressure over 1.0GPa. During the power transmission by shearing the fluid, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spin. Among the movements, the spin effect that is the most undesirable contact behavior in transmitting the power frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of EHL with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

Tooth Durability Evaluation of n Cylindrical Worm Gear by Contact Line Analysis (원통형 웜기어의 접촉선 해석)

  • Cheon, Gill-Jeong;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1231-1237
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    • 1999
  • Applying the conjugate contact condition, contact lines of a cylindrical worm gear has been calculated. The characteristics of tooth contact were analyzed and the pitting resistance were also assessed. It has been verified that: i) the length of contact is shortest on the 1st tooth of the front region, ii) the contact region is more narrow in the recess side than in the access side, iii) the contact region is more narrow in worm than in worm wheel. Hence, the pitting resistance is weakest in the recess side of the 1st contacting worm tooth.

Finite Element Simulation of Surface Pitting due to Contact Fatigue (접촉피로에 의한 표면피팅의 유한요소 시뮬레이션)

  • Rhee, Hwan-Woo;Kim, Sung-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.80-88
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    • 2010
  • A simple computational model for modeling of subsurface crack growth under cyclic contact loading is presented. In this model, it is assumed that the initial fatigue crack will initiate in the region of the maximum equivalent stress at certain depth under the contacting surface. The position and magnitude of the maximum equivalent stress are determined by using the equivalent contact model, which is based on the Hertzian contact conditions with frictional forces. The virtual crack extension method is used for simulation of the fatigue crack growth from the initial crack up to the formation of the surface pit due to contact fatigue. The relationships between the stress intensity factor and crack length are then determined for various combinations of equivalent contact radii and loadings.

A Computational Efficient General Wheel-Rail Contact Detection Method

  • Pombo Joao;Ambrosio Jorge
    • Journal of Mechanical Science and Technology
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    • v.19 no.spc1
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    • pp.411-421
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    • 2005
  • The development and implementation of an appropriate methodology for the accurate geometric description of track models is proposed in the framework of multibody dynamics and it includes the representation of the track spatial geometry and its irregularities. The wheel and rail surfaces are parameterized to represent any wheel and rail profiles obtained from direct measurements or design requirements. A fully generic methodology to determine, online during the dynamic simulation, the coordinates of the contact points, even when the most general three dimensional motion of the wheelset with respect to the rails is proposed. This methodology is applied to study specific issues in railway dynamics such as the flange contact problem and lead and lag contact configurations. A formulation for the description of the normal contact forces, which result from the wheel-rail interaction, is also presented. The tangential creep forces and moments that develop in the wheel-rail contact area are evaluated using : Kalker linear theory ; Heuristic force method ; Polach formulation. The methodology is implemented in a general multibody code. The discussion is supported through the application of the methodology to the railway vehicle ML95, used by the Lisbon metro company.

On the Dynamic Characteristics of Cell Contact by Analyzing TIRE Images (전반사 형광 이미지 분석을 통한 세포 부착점의 운동 특성에 관한 연구)

  • Lee, Yong-Ku;Jin, Song-Wan;Koo, Sang-Mo;Yoo, Jung-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.380-387
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    • 2007
  • We carried out an image analysis of living cells forming their contacts at the bottom of the cell culturing substrate. In order to visualize the contact area selectively, we adopted total-internal-reflection-fluorescence (TIRF) method, which can illuminate the specimen volume within only several hundred nano-meters above the substrate. From the fluorescent intensity of the TRF image, we could calculate the distance of the cell surface from the substrate. As a result, we visualized the origin of cell contacts, their movements, and the change of cell-contact type from the close-contact into focal-contact with information of its vertical displacement representing the temporal evolution process of the three-dimensional cell-surface-profile near the contact area during this metamorphosis.

Friction Heating Effect Considering Contact Area in TFC slider (슬라이더-디스크 접촉 영역에서의 마찰열에 의한 영향 연구)

  • Choi, Jonghak;Yoon, Joo Young;Park, Young-Pil;Park, No-Cheol
    • Transactions of the Society of Information Storage Systems
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    • v.11 no.1
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    • pp.11-15
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    • 2015
  • In HDD industry, many technologies have been developed and investigated as means to increase the areal density of drives. Thermal flying-height control has been considered and widely applied in current HDD. When contact occur between TFC slider and disk, the slider has a friction heating induced by highly rotated disk. Moreover, because of the friction heating, additional protrusion of slider can occur. The additional protrusion in contact situation can be a severe effect on head part of slider and disk. Therefore, in this paper, we analyze the friction heating and additional protrusion in contact situation.

Mixed Lubrication Analysis of Cam/Tappet Interface on the Direct Acting Type Valvetrain System

  • Cho, Myung-Rae;Shin, Heung-Ju;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.685-692
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    • 2001
  • This paper reports on the mixed lubrication characteristics between the cam and the tappet contact surface of direct acting type valve train systems. First, the dynamic characteristics are solved by using the lumped mass method to determine the load conditions at the contact point. Then, the minimum oil film thickness is calculated with consideration of elastohydrodynamic line contact theory and the friction force is obtained by using the mixed lubrication model which separates the hydrodynamic and the boundary friction. Finally, the average surface temperatures are calculated by using the flash temperature theory. The results show that, there are some peaks in the friction force due to the asperity contact friction, and flash temperature at the position of minimum oil film thickness. It is thought that there is a relationship between the surface temperature and cam surface wear, and therefore, the analysis on the worn cam profile has been performed.

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Effects of Abrasive Size and Impact Angle on the Contact Stress in Abrasive Machining Process (입자연마가공에서의 입자크기 및 충돌각의 영향에 대한 고찰)

  • Kwak, Haslomi;Kim, Wook-Bae;Sung, In-Ha
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.34-39
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    • 2011
  • In this study, finite element analysis of particle-surface collision using 2-dimensional elements was performed to observe the effects of abrasive size and impact angle. The result of the simulation on the change in abrasive size revealed that larger abrasive particle induced larger contact stress due to force transfer through slurry fluid as the particle moved and pushed the fluid. This observation brought an important finding that the slurry fluid could make the workpiece surface soften and then change the mechanical properties of the surface layer such as elastic modulus and yield strength. As for the impact angle, it was found that the contact stress increased with the angle of impact and jumped up at a specific angle. Such result would be attributed to the complex effects of the impact velocity and angle.

Effect of coating thickness on contact fatigue and wear behavior of thermal barrier coatings

  • Lee, Dong Heon;Jang, Bin;Kim, Chul;Lee, Kee Sung
    • Journal of Ceramic Processing Research
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    • v.20 no.5
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    • pp.499-504
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    • 2019
  • The effect of coating thickness on the contact fatigue and wear of thermal barrier coatings (TBCs) are investigated in this study. The same bondcoat material thickness (250 ㎛) are used for each sample, which allows the effect of the coating thickness of the topcoat to be investigated. TBCs with different coating thicknesses (200, 400, and 600 ㎛) are prepared by changing processing parameters such as the feeding rate of the feedstock, spraying speed, and spraying distance during APS(air plasma spray) coating. The damage size on the surface are strongly affected by the coating thickness effect. Although the damage size from contact fatigue using a spherical indenter diminish at a TBC of 200 ㎛, a high wear resistance such as a low friction coefficient and little mass change are found at a TBC of 600 ㎛. These results indicate that the coating thickness strongly affects the mechanical behavior in TBCs during gas turbine operation.