• Title/Summary/Keyword: mechanical contact

Search Result 3,186, Processing Time 0.029 seconds

Experiments and Prediction of Pitting Life in Spur Gears (스퍼기어의 피팅 수명 예측 및 실험)

  • Kim, Jong-Sung;Ju, Jin-Wook;Lee, Sang-Don;Cho, Yong-Joo
    • Tribology and Lubricants
    • /
    • v.25 no.6
    • /
    • pp.399-403
    • /
    • 2009
  • The objective of this paper is to predict pitting initiation by using a contact analysis and subsurface stress. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions. Subsurface stress field is obtained using rectangular patch solutions. It is used Mesoscopic multiaxial fatigue criterion to predict contact fatigue life. It is important to predict pitting initiation to enhance reliability of the mechanical elements. Pitting life prediction in the spur gears which are fundamental mechanical element is presented in this paper.

The Subsurface Stress Field Caused by Both Normal Loading and Tangential Loading

  • Koo Young- Phi;Kim Tae-Wan;Cho Yong-Joo
    • Journal of Mechanical Science and Technology
    • /
    • v.19 no.11
    • /
    • pp.1967-1974
    • /
    • 2005
  • The subsurface stress field caused by both normal loads and tangential loads has been evaluated using the rectangular patch solution. The effect of tangential loading on the subsurface stress field has been investigated in detail for both the cylinder-on-cylinder contact and a spur gear teeth contact. For the cylinder-on-cylinder contact, the subsurface stress fields are moved more to the direction of tangential loads and the positions where the maximum stress occur are getting closer to the surface with the increasing tangential loads. The subsurface stress fields of the gear teeth contact are expanded more widely to the direction of tangential loads with the increasing tangential loads. The friction coefficient of a gear teeth contact is low because they are operated in a lubricated condition, and therefore surface tractions in the EHL condition hardly affect on the subsurface stress field.

Effects of Contact Conditions on the Connector Electrical Resistance of Direct Current Circuits

  • Kim, Young-Tae;Sung, In-Ha;Kim, Jin-San;Kim, Dae-Eun
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.5 no.3
    • /
    • pp.5-10
    • /
    • 2004
  • Electric contacts serve the purpose of transmitting electric signals across two conducting components. In this paper, the effects of contact conditions such as surface roughness, oxidation, and contamination were investigated with respect to electrical resistance variation of a connector in a direct current circuit. Such change in the electrical resistance is particularly important for low power circuits. The experimental results showed that compared with the effects of contact surface scratch or oxidation, the effect of contamination on the resistance variation was the most significant. In order to minimize failure due to electrical resistance change at the contact region, proper sealing to prevent contamination from entering the interface is needed.

Study on the Fatigue Crack Initiation Life Under Spherical Contact (구 접촉하에서의 피로균열 시작수명에 관한 연구)

  • Jo, Yong-Ju;Kim, Tae-Wan;Lee, Mun-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.8
    • /
    • pp.1269-1276
    • /
    • 2001
  • In case of contact fatigue, the accurate calculation of surface tractions and subsurface stress is essential to the predication of crack initiation life. Surface tractions influencing shear stress amplitude have been obtained by contact analysis based on influence function. Subsurface stress has been obtained by using rectangular patch solutions. In this study, to simulate asperity contact under sliding condition, the tip of asperity was simulated by sphere and to calculate crack initiation life in the substrate, dislocation pileup theory was used.

A Study on Contact angle of the Linear Guide Way (리니어 가이드 웨이의 접촉각에 관한 연구)

  • Lee, Sun-Kon;Park, Young-Gee
    • Journal of the Korean Society of Safety
    • /
    • v.24 no.4
    • /
    • pp.11-16
    • /
    • 2009
  • This research investigates contact angle of Linear Guide Way through a experimental result and theoretical analysis. Since last ten years, most of researchers who concerned with the precision machinery and semiconductor device production etc. so the researches about Linear Guide Way have been unnoticed. The precision machinery and semiconductor device production system has the principle which transfers the mechanical moving to accuracy position control. The Linear Guide Way system has the principle which transfers mechanical moving to accuracy position control is very important to improve performance of the precision machinery and semiconductor device production system. So, In this research, in order to improvement for producing Linear Guide Way, bearing loading analysis and contact angle change through Linear Guide Way theoretical analysis and bearing modeling. Through this study, we may expect that there will be more improvement for producing Linear Guide Way.

Thermo-mechanical Contact Analysis on Disk Brakes by Using Simplex Algorithm

  • Cho, C.;Sun, Chan-Woong;Kim, Ju-Yong
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2002.10b
    • /
    • pp.399-400
    • /
    • 2002
  • A numerical procedure for analyzing thermo-elastic contact applied to an automotive disk brake and calculating subsurface stress distribution has been developed. The proposed procedure takes the advantage of the simplex algorithm to save computing time. Flamant's solution and Boussinesq's solution are adopted as Green function in analysis. Comparing the numerical results with the exact solutions has proved the validity of this procedure.

  • PDF

Characterization of the dynamic behavior of a linear guideway mechanism

  • Chang, Jyh-Cheng;Wu, Shih-Shyn James;Hung, Jui-Pin
    • Structural Engineering and Mechanics
    • /
    • v.25 no.1
    • /
    • pp.1-20
    • /
    • 2007
  • Dynamic behaviors of the contact surface between ball and raceway in a guideway mechanism vary with the applied loads and hence affect the mechanical responses of machine tools. The study aims to investigate the nonlinear characteristics of dynamic behaviors at the rolling contact interface in linear guideway mechanisms. Firstly, analytical method was introduced to understand the contact behaviors based on Hertz contact theory in a point-to-point way. Then, the finite element approach with a three-dimensional surface-to-surface contact model and appropriate contact stiffness was developed to study the dynamic characteristics of such linear guideways. Finally, experiments with modal test were conducted to verify the significance of both the analytical and the numerical results. Results told that the finite element approach may provide significant predictions. The study results also concluded that the current nonlinear models based on Hertz's contact theory may accurately describe the contact characteristic of a linear guideway mechanism. In the modal analysis, it was told that the natural frequencies vary a little with different loading conditions; however, the mode shapes are changed obviously with the magnitude of applied loads. Therefore, the stiffness of contact interface needs to be properly adjusted during simulation which may affect the dynamic characteristics of the machine tools.

The Fire Hazard of Screwed Electric Contacts Due to Mechanical Vibration at Low Voltage Equipment

  • Choi, Chung-Seog;Kim, Young-Seok;Kim, Hyang-Kon
    • International Journal of Safety
    • /
    • v.4 no.2
    • /
    • pp.18-23
    • /
    • 2005
  • There are many electrical connections in the electric apparatus and most fires due to a fault contact result from a failure or misuse of electric apparatus and installation. The fault contact happens between electrical connections by the loose and the mechanical vibration. In this paper, we have investigated thermal and electrical properties of screwed electric contacts due to the mechanical vibration. The exciter was connected to a signal generator and power amplifier that provided the vibration frequency and amplitude. The vibration, temperature and voltage data were sent to a data acquisition system (DAQ). In the case that fault contact took place, the arc happened between the screwed electric contact and electric wire, heat due to the arc was transmitted to the adjacent insulators, for which the oxide could be generated more. In addition, a spark was generated and the insulator began to melt. Thus, the possibility of electrical fire became the highest in this case. Finally, when the fault contact takes place due to vibration, the hazard of an electric accident is very high.

Effects of sizes and mechanical properties of fuel coupon on the rolling simulation results of monolithic fuel plate blanks

  • Kong, Xiangzhe;Ding, Shurong;Yang, Hongyan;Peng, Xiaoming
    • Nuclear Engineering and Technology
    • /
    • v.50 no.8
    • /
    • pp.1330-1338
    • /
    • 2018
  • High-density UMo/Zr monolithic nuclear fuel plates have a promising application prospect in high flux research and test reactors. The solid state welding method called co-rolling is used for their fabrication. Hot co-rolling simulations for the composite blanks of UMo/Zr monolithic nuclear fuel plates are performed. The effects of coupon sizes and mechanical property parameters on the contact pressures between the to-be-bonded surfaces are investigated and analyzed. The numerical simulation results indicate that 1) the maximum contact pressures between the fuel coupon and the Zircaloy cover exist near the central line along the plate length direction; as a whole the contact pressures decrease toward the edges in the plate width direction; and lower contact pressures appear at a large zone near the coupon corner, where de-bonding is easy to take place in the in-pile irradiation environments; 2) the maximum contact pressures between the fuel coupon and the Zircaloy parts increase with the initial coupon thickness; after reaching a certain thickness value, the contact pressures hardly change, which was mainly induced by the complex deformation mechanism and special mechanical constitutive relation of fuel coupon; 3) softer fuel coupon will result in lower contact pressures and form interfaces being more out-of-flatness.

Verification of the Experimental Correlation for Dynamic Contact Angle by Visualizing Interfaces of Water-Glycerol Mixture Slug in a Hydrophobic Microtube via Synchrotron X-ray Imaging (방사광 X-선 영상법을 이용한 소수성 마이크로 관 내 물-글리세롤 혼합물 슬러그 계면 가시화를 통한 동적접촉각 상관식 검증)

  • Jang, Jin Gyu;Kim, Young Hyun;Kim, Kyoung Joon;Lee, Junghoon;Lee, Yeon Won;Yu, Dong In
    • Korean Chemical Engineering Research
    • /
    • v.60 no.1
    • /
    • pp.145-150
    • /
    • 2022
  • Dynamic contact angles have investigated by numerous researchers for understanding interfacial behavior at moving contact lines However, due to limitation of visualization techniques, previous experiments for dynamic contact angles have conducted limitedly in hydrophilic capillary tubes based on visible ray. Recently, there is continuous need for research on dynamic contact angles in hydrophobic capillary tubes on various research and industrial fields. Therefore, in this study, we measure the dynamic contact angles of water-glycerol mixture slug in hydrophobic microtubes using synchrotron X-ray imaging. Based on the visualized data, we verified the previous experimental correlations for dynamic contact angles.