• Title/Summary/Keyword: mechanical characterization

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실리콘의 화학기계적 미세가공 특성 (Characterization of the Chemical Mechanical Micro Machining for Single Crystal Silicon)

  • 정상철;박준민;이현우;정해도
    • 한국정밀공학회지
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    • 제19권1호
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    • pp.186-195
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    • 2002
  • The mechanism of micro machining of reacted layer on silicon surface were proposed. The depth of reacted layer and the change of mechanical property were measured and analyzed. Depth of hydrated layer which is created on the surface of silicon by potassium hydrate was analyzed with SEM and XPS. The decrease of the micro victors hardness of silicon surface was shown with the increase of the concentration of potassium hydrate and the change of the dynamic friction coefficient by chemical reacted layer was measured due to the readiness of machining. The experiment of groove machining was done with 3-axis machine with constant load. With chemical mechanical micro machining the surface crack and burrs generated by both brittle and ductile micro machining were diminished. And the surface profile and groove depth was shown in accordance with the machining speed and reaction time with SEM and AFM.

유체 봉입 마운트의 동적 특성화를 위한 집중질량 요소를 갖는 기계적 모형의 문제점 파악과 실험 방법 개선을 통한 수력학적 모형의 타당성 확인 (A Study on Shortcomings of Mechanical Model with Lumped Mass for Dynamic Characterization of Hydraulic Mounts and Confirmation of Hydraulic Model by Improvement of Experimentations)

  • 배만석;이준화;김광준
    • 한국소음진동공학회논문집
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    • 제13권5호
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    • pp.393-399
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    • 2003
  • Hydraulic mounts show strong1y frequency-dependent stiffness and damping characteristics in low frequency range, which result from so called inertia track dynamics. A lumped mass has been incorporated in several mechanical models of the literature to take the inertia effect of the fluid in the track into consideration. Although complex s%illness by the mechanical model showed good agreements with the measured values, there exists a critical pitfall. In this paper, the shortcomings of mechanical models with lumped mass for hydraulic founts are clearly identified by illustrating actual measurements of the stiffness parameters for a hydraulic mount. It is conclusively discussed that the inertia effect of the fluid flow through the circular track is significant but latent. As an alternative to the mechanical model, a hydraulic model is claimed to be used for further dynamic analysis of engine/mount system or whole car system.

Nondestructive Evaluation Technology and Reliability of Products

  • Lee, Joon-Hyun;Lee, Seung-Suck
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2001년도 정기학술대회
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    • pp.235-238
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    • 2001
  • It is well known that the reliability of materials of mechanical products is becoming more and more important not only for assurance of quality, but for international competition of products. In order to assure the reliability of materials or mechanical products nondestructive evaluation (NDE) techniques are playing more important roles. The existence of Internal defects in materials or mechanical parts is served as crack initiation site during the various loading condition. Historically, nondestructive evaluation (NDE) technique has been used almost exclusively for detecting microscopic discontinuities In materials or mechanical parts after they have been in service to expand the role of the NDE to include all aspects of materials production and application. Research efforts are being directed at developing and perfecting NDE techniques capable of monitoring (1) materials production processes (2) material integrity following transport, storage and fabrication and (3) the amount and rate of degradation during service. In addition, efforts are underway to develop technique capable of quantitative discontinuity sizing, permitting determination of response using fracture mechanics analysis, as well as techniques for quantitative materials characterization to replace the qualitative techniques used in the past. In this paper, the important role of NDE technology for reliability assurance of materials/mechanical parts is introduced.

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플라즈마 코팅재료의 파괴인성과 마모 거동 (Characterization of Fracture Toughness and Wear Behavior for Plasma Ceramic Coated Materials)

  • 하선호;이동우;아따 울 레만;압둘 와지;송정일
    • 한국기계가공학회지
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    • 제12권4호
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    • pp.123-130
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    • 2013
  • Zirconia is well known in industrial applications for its mechanical characteristics. DLC (diamond-like carbon) have high elastic modulus, high electric resistivity, high dielectric constant, high wear resistance, low friction coefficient, bio compatibility, chemically inert and thermally stable. Because of all these physical and chemical properties these types of coatings have become key procedure for thin coating. Friction coefficient of DLC films is already evaluated and the current work is a further advancement by calculating the fracture toughness and wear resistance of these coatings. In the present study DLC thin film coatings are developed on $ZrO_2$ alloy surface using Plasma Enhanced Chemical Vapor Deposition (PECVD) method. Vicker hardness test is employed and it was concluded that, DLC coatings increase the Vickers hardness of ceramics.

카드뮴 셀레나이드 양자점과 단일벽 탄소나노튜브로 구성된 이종 나노 소재를 기반으로 한 광전소자의 제작 및 특성평가 (Fabrication and characterization of optoelectronic device using CdSe nanocrystal quantum dots/single-walled carbon nanotubes)

  • 심형철;정소희;한창수;김수현
    • 센서학회지
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    • 제19권2호
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    • pp.160-167
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    • 2010
  • In this paper, we fabricated the optoelectronic device based on Cadmium selenide(CdSe) nanocrystal quantum dots (NQDs)/single-walled carbon nanotubes(SWNTs) heterostructure using dieletrophoretic force. The efficient charge transfer phenomena from CdSe to SWNT make CdSe-Pyridine(py)-SWNT unique heterostructures for novel optoelectronic device. The conductivity of CdSe-py-SWNT was increased when it was exposed at ultra violet(UV) lamp, and varied as a function of wavelength of incident light.

PTS 사고하에서 J-Q해석법을 이용한 표면균열의 구속효과 고찰 (Consideration of Constraint Effect of Surface Cracks Under PTS Conditions Using J-Q Approach)

  • 김진수;최재붕;김윤재;김영진
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.105-112
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    • 2002
  • In recent years, the integrity of reactor Pressure Vessel(RPV) under pressurized thermal shock (PTS) accident has been treated as one of the most critical issues. Under PTS condition, the combination of thermal and mechanical stress by steep temperature gradient and internal pressure causes considerably high tensile stress at the inside of RPV wall. As a result, cracks on inner surface of RPV may experience elastic-plastic behavior which can be characterized by J-integral. In such a case, however, J-integral may possibly lose its vapidity due to the constraint effect. The degree of constraint effect is influenced by the loading mode, crack geometry and material properties. In this paper, in order to investigate the effect of clad thickness and crack geometry on constraint effect, three dimensional finite element analyses were performed for various surface cracks. Total of 27 crack geometries were analyzed and results were presented by a two-parameter characterization based on the J-integral and the f-stress.

Development and Characterization of Oyster Shell Powder Filled Polypropylene Composite

  • Shah, Atta ur Rehman;Prabhakar, M.N.;Lee, Dong-Woo;Kim, Byung-Sun;Song, Jung Il
    • Composites Research
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    • 제27권5호
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    • pp.201-206
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    • 2014
  • Utilizing waste materials in making useful products is a globally increasing trend. This can reduce the cost and environmental issues. In this study, oyster shell powder (OSP) is reinforced as a filler in polypropylene (PP) matrix to make a new composite. The purpose is to improve fire retardant properties of PP as a result of OSP reinforcement. Mechanical, fire retardant and water absorption properties of the new composite have been studied in this research. Concentration of OSP reinforcement in PP has been varied by wt% and its effect on the above mentioned properties has been observed. SEM (scanning electron microscopy) images of tensile and bending fractured surfaces have been taken to observe the failure mechanism during mechanical tests. An increase in the fire retardancy has been observed as a result of the OSP reinforcement while tensile strength decreased. Stiffness also increased with the addition of OSP in PP.

MRPC eddy current flaw classification in tubes using deep neural networks

  • Park, Jinhyun;Han, Seong-Jin;Munir, Nauman;Yeom, Yun-Taek;Song, Sung-Jin;Kim, Hak-Joon;Kwon, Se-Gon
    • Nuclear Engineering and Technology
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    • 제51권7호
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    • pp.1784-1790
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    • 2019
  • Accurate and consistent characterization of defects in steam generator tubes (SGT) in nuclear power plants is one of the key issues in the field of nondestructive testing since the large number of signals to be analyzed in a time-limited in-service inspection causes a serious problem in practice. This paper presents an effective approach to this difficult task of automated classification of motorized rotating pancake coil (MRPC) eddy current flaw acquired from tube specimens with deliberated defects using deep neural networks (DNN). This approach consists of five steps, namely, the data acquisition using the MRPC probe in the tube, the signal preprocessing to make data more suitable for training DNN, the data augmentation for boosting a training performance, the training of DNN, and finally demonstration of the trained DNN for discriminating the axial and circumferential defects. The high performance obtained in this study shows that DNN is useful for classification of defects in tubes from the MRPC eddy current signals even though the number of signals is very large.

Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
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    • 제70권2호
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    • pp.233-243
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    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.

삼차원 프린트된 몰드와 액체 금속을 이용한 웨어러블 힘 센서 개발 (Wearable Force Sensor Using 3D-printed Mold and Liquid Metal)

  • 김규영;최중락;정용록;김민성;김승환;박인규
    • 센서학회지
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    • 제28권3호
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    • pp.198-204
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    • 2019
  • In this study, we propose a wearable force sensor using 3D printed mold and liquid metal. Liquid metal, such as Galinstan, is one of the promising functional materials in stretchable electronics known for its intrinsic mechanical and electronic properties. The proposed soft force sensor measures the external force by the resistance change caused by the cross-sectional area change. Fused deposition modeling-based 3D printing is a simple and cost-effective fabrication of resilient elastomers using liquid metal. Using a 3D printed microchannel mold, 3D multichannel Galinstan microchannels were fabricated with a serpentine structure for signal stability because it is important to maintain the sensitivity of the sensor even in various mechanical deformations. We performed various electro-mechanical tests for performance characterization and verified the signal stability while stretching and bending. The proposed sensor exhibited good signal stability under 100% longitudinal strain, and the resistance change ranged within 5% of the initial value. We attached the proposed sensor on the finger joint and evaluated the signal change during various finger movements and the application of external forces.