• Title/Summary/Keyword: mass production of building materials

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NEW TREND OF FIRE SCIENCE AND EIRE PROTECTION TECHNOLOGY

  • Sugahara, Shinichi
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 1997.11a
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    • pp.19-26
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    • 1997
  • Firesafety design engineerings have been mainly derived from complicated rearrangement of descriptive specifications in codes or regulations through a great number of lessons from fire disasters. In this paper, the author refers to some recent developments in the field of building fire protection. At first, the author expresses his viewpoints concerning performance-based design codes, which have been popular throughout the world as a symbol of freedom from restricted usage of building materials and components prescrived in regulation or bylaws, in spite of some conflicts between objects-oriented design method and industrial mass production. Secondly, the author introduces several innovative fire protection methods adopted for large or void spaces in building complex. Finally, the author forcasts a next development of firesafety science and technology, aimed at securing personal safety in hyperscale urban areas.

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A Basic Study of Production System Development of Free-form Concrete Panels (비정형 콘크리트 패널 생산 시스템 구축 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.70-71
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    • 2019
  • Glass fiber reinforced concrete (GFRC) is very suitable as a material for free-form concrete panels (FCPs) because of its lightweight, strong, moldable, durable and sustainable properties. GFRC is superior in construction and maintenance compared with materials such as steel, aluminium, titanium, glass and plastic, and is advantageous in cost. However, GFRC is being produced by skilled craftsmen, and still lacks the technology to economically produce high quality FCPs. Currently, there is a technology to automatically and accurately produce FCPs. However, the developed technology can not be applied to the field with simple production technology without production line for mass production. To solve this problem, the purpose of this study is a basic study of production system development of free-form concrete panels. This study introduces the developed FCPs production technology and builds FCP production system for mass production. The results of this study will be used as basic data for the commercial production of FCPs in the future.

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Light Emotion Friendly Concrete With Transparent Materials (투명재료를 이용한 빛 감성 친화형 콘크리트)

  • Kim, Byoungil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.40-41
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    • 2015
  • The purpose of this study is to develop advaced furture type of concrete which utilizes transpart plastic types of fiber replacing previously used high price optical fiber and porous type of steel mold to induce its mass production. New type of concrete solved problems of construction and economy can make it easily their application to construction market.

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A Study on the Design Characteristics of Steel Frame in Modern Architecture (근대건축과 철구조의 디자인특성에 관한 연구)

  • 이정욱
    • Korean Institute of Interior Design Journal
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    • no.6
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    • pp.53-62
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    • 1995
  • This research aims at proving the fact that the forms, spaces and many other design concepts of Modernism are much related with the changes of materials, struc-tures, and the way of construction as well as the idealis-tic and aesthestic things through the history of steel, one of the most important materials of the style. The meaning steel has in the modern architecture can be studied in the structure and industrial production system. 1) Steel frame broadened the range of understanding the space and created the new form through the skeleton/skin structure by reinterpreting the existing space fac-tors while it was being adopted to the architecture. Walls could be freed from the traditional function of bear-ing wall and roofs gave the transparancy to the interior by being linked with the glass. Posts lost the function which confines the space in the frame of the grid system and gave the flexibility to the interior due to the economical materials. These changes made the movable partition, screen with various materials and the system furniture which divides the space more important. 2) In the aspect of the industrialized architecture, it be-came the moment that the most of the archtectural com-posing parts were in mass production as they were standarized, high qualified, and generalized by the indus-trial characteristics of steel, and the specialization of structure and cladding, but the neither of the efforts to make the building itself by mass production or to standarize it was fulfilled. The high-tech architecture which borrows its archtectural manifestation from the high technology, however, is consistently paying efforts on such industrialization.

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Case Studies of Precast Facade Digital Design and Fabrication Strategies (사례 분석을 통한 프리캐스트 입면 디지털 설계 및 패브리케이션 전략)

  • Kim, Jin-Ho
    • Journal of KIBIM
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    • v.9 no.3
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    • pp.8-18
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    • 2019
  • Precast concrete manufacturing has proved economies of scale through the repetitive production by means of standardization, automation, and prefabrication. Advanced digital design and fabrication technologies can empower its benefits by enabling mass customization in the building design and construction. This study analyzed five case studies in terms of 1) design intent and background, 2) module development and facade construction, 3) integrated process among project stakeholder. This article has attempted to establish the following three points in conclusion: 1) Form generating digital design tools such as Rhino, CATIA, Generative Component, and Digital Project were implemented to produce parametric surface pattern and rationalization to maximize existing precast manufacturing benefits. Also, BIM program has been used to promote coordination and communication among engineering consultants and contractors, 2) In addition to traditional precast concrete materials, GFRC, RFP, brick cladding precast and 3D printed mould have been introduced to reduce the weight and cost and to comply the code from the zoning, seismic, and fireproof requirements, 3) Design-assist contract, design-assist financial support, and co-location measures have been introduced to facilitate collaboration between architect, fabricator, and contractor from the beginning of the project.

Properties of Lightweight Foamed Concrete According to Animality Protein Foaming Agent Type (동물성 기포제 종류별 경량기포 콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.34-35
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    • 2019
  • In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

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Prediction of Indoor Radon Concentration through the Exhalation from Korean Yellow Residual Soil, Hwangtoh as a Building Material

  • LEE, Ju Yong;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.2
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    • pp.122-133
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    • 2021
  • The radon gas from nature mainly considers a cause of radon problems, and it is closely affect human life cycle. Korean yellow residual soil, Hwangtoh, widely used as a building material, is considered to be one of major sources of indoor radon. However, there have, as yet, been no studies about radon from Hwangtoh in mass market brands. Here, we investigated the indoor radon concentrations and exhalation rates in four Hwangtohs from different brand names and regional features. The Closed Chamber Method (CCM) conducted by a Continuous Radon Monitor (CRM) has been used for the rates of radon exhalation. Based on equations of previous references, the indoor radon concentrations were deducted. As a result, the radon surface exhalation rates resulted in the 1.4208 to 3.0293 Bq·㎡·h-1 range. Significant differences were found among Hwangtohs according to production regions. Materials with higher radon concentration required a longer time to reach a quasi-steady state in a given environment, in other words, the number of half-life cycles increased from a set starting point. The experimentally identified Hwangtohs demonstrated its safety for construction purposes. There exists, so far, a possibility to exert influence radon emanation due to unidentified factors. Therefore, it is necessary to corroborate with more research by increasing the number of Hwangtohs, considering the other references reported high radon exhalation rates. In addition, it is highly recommended that the radon exhalation rates should be measured for all building materials for preventing human health before the material usage.

Analysis on the Reaction-to-fire's Performance of Sandwich Panel Systems by using ISO 5660-1 and EN 13823 Fire Tests (중소형 화재시험(ISO 5660-1 및 EN 13823)을 이용한 샌드위치패널 연소성능 분석)

  • Park, Kye-Won;Im, Hong-Soon;Jeong, Jae-Gun;Kim, Woon-Hyung
    • Fire Science and Engineering
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    • v.23 no.1
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    • pp.33-39
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    • 2009
  • In this study, the combustion properties, which are called the reaction-to-fire's performance, of sandwich panels were tested and analyzed according to both ISO 5660 (cone calorimeter method) and EN 13823 (SBI). Several variables including ignition time, mass loss, heat release rate, smoke production rate and $O_2$ density about four sandwich panels and four core materials (thermal insulation material) were evaluated. Combustion properties' similarity and difference of sandwich panels and core materials were compared by materials and test methods respectively. Finally test results were evaluated by Japanese standard building code, National Building code of Canada and EN 13501-1 as well.

Research Trend and Product Development Potential of Fungal Mycelium-based Composite Materials (곰팡이 균사체 기반 복합소재의 연구 동향과 제품 개발 가능성)

  • Kim, Da-Song;Kim, Yong-Woon;Kim, Kil-Ja;Shin, Hyun-Jae
    • KSBB Journal
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    • v.32 no.3
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    • pp.174-178
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    • 2017
  • Fungal mycelium-based composite materials (FMBC) are a new biomaterial to replace the existing composite materials. To compete with lightweight, high-performance composite materials represented by fiber-reinforced plastic (FRP), various physical and chemical properties and functionality must be secured. Especially, the composite materials made by using mycelium of mushroom is called mushroom plastic. Currently, Ecovative, Grado Zero Espace and MycoWorks in USA and Europe are launching new products. Products utilizing FMBC can be launched in the market for construction materials, automobile interior materials and artificial leather substitutes. In spite of this high possibility, mass production using FMBC has not yet been reported. This review introduces the FMBC, a material that can replace existing plastics, inorganic building materials and animal skins in an environmentally and economically viable way, and looks at the possibility of future biomaterials by summarizing recent research contents.

A Development of the Construction Manual for the Prefabricated Temporary Housing in Subway Stations (지하철역의 조립식 임시주거 시공 매뉴얼 개발 연구)

  • Kim, Eun Young;Jang, Soon Gak;Hwang, Eun Kyoung
    • Journal of the Korean housing association
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    • v.26 no.5
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    • pp.45-52
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    • 2015
  • Following natural disasters, there is a need to develop temporary housing through the rapid installation of mass-produced prefabricated housing. This study has developed a model construction manual for prefabricated temporary housing installable in underground spaces. First, the temporary housing prototype was drawn based on opinion poll results from earlier studies. $4.32m^2$ was calculated as the basic unit of the temporary housing living space for one person. Units included panel type, box type and mixed-type, for a variety of field conditions and scales. In order to enable space expansion and movement desirable to the user, the prototype was combination of panel and box types. The drawn prototype was utilized as the basic design template for producing prototypes and for the manual. Second, the possibility of utilizing subway stations as temporary housing was verified through the production of the prototype, and the construction process was summarized in the manual. The manual was developed in the form of a checklist to provide a guideline for users to build with prefab materials.