• Title/Summary/Keyword: manufacturing uncertainty

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Precision Nanometrology and its Applications to Precision Nanosystems

  • Gao Wei
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.14-20
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    • 2005
  • In this paper, a new field of metrology called 'precision nanometrology' is presented. The 'precision nanometrology' is the result of evolutions of the traditional 'precision metrology' and the new 'nanometrology'. 'Precision nanometrology' is defined here as the science of dimensional measurement and motion measurement with 100 nm to 0.1 nm resolution/uncertainty within a range of micrometer to meter. The definition is based on the fact that nanometrology in nanoengineering and the precision industries, such as semiconductor industry, precision machine tool industry, precision instrument industry, is not only concerned with the measurement resolution and/or uncertainty but also the range of measurement. It should also be pointed out that most of the measurement objects in nanoengineering have dimensions larger than 1 micrometer. After explaining the definition of precision nanometrology, the paper provides several examples showing the critical roles of precision nanometrology in precision nanosystems, including nanometrology system, nanofabrication system, and nanomechatronics system.

Petri nets modeling and dynamic scheduling for the back-end line in semiconductor manufacturing (반도체 후공정 라인의 페트리 네트 모델링과 동적 스케쥴링)

  • Jang, Seok-Ho;Hwang, U-Guk;Park, Seung-Gyu;Go, Taek-Beom;Gu, Yeong-Mo;U, Gwang-Bang
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.6
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    • pp.724-733
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    • 1999
  • An effective method of system modeling and dynamic scheduling for the back-end line of semiconductor manufacturing is proposed. The virtual factory, describing semiconductor manufacturing line, is designed in detail, and then a Petri net model simulator is developed for operation and control of the modular cells of the virtual factory. The petri net model is a colored timed Petri nets (CTPNs). The simulator will be utilized to analyze and evaluate various dynamic status and operatons of manufacturing environments. The dynamic schedulaer has a hierarchical structure with the higher for planning level and the lower for dynamic scheduling level. The genetic algorithm is applied to extract optimal conditions of the scheduling algorithm. The proposed dynamic scheduling is able to realize the semiconductor manufacturing environments for the diversity of products, the variety of orders by many customers, the flexibility of order change by changing market conditions, the complexity of manufacturing processes, and the uncertainty of manufacturing resources. The proposed method of dynamic scheduling is more effective and useful in dealing with such recent pressing requirements including on-time delivery, quick response, and flexibility.

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Volumetric Error Measurement and Calibration of Coordinate Measuring Machines Using a Ball-bar Artifact (Ball-Bar Artifact를 이용한 CMM의 공간 오차 측정 및 분석)

  • 구상서;이응석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.143-148
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    • 2001
  • Volumetric error measurement and calibration of a coordinate measuring machine are studied by using a Ball-Bar artifact. Examples of the Ball-Bar design are shown using inbar materials and precision steel balls. Also, for the uncertainty error using the Ball-Bar is discussed. Method of Ball-Bar artifact and the analysis of the error vectors are proposed. Using the Ball-Bar data, we studied the method of volumetric errors ana]ysis of a coordinate measuring machine.

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Contextual Factors Affecting the Information Sharing through Information Systems (정보시스템을 통한 정보공유에 영향을 미치는 상황요인)

  • Kang, Jae-Jung
    • Asia pacific journal of information systems
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    • v.11 no.2
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    • pp.141-158
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    • 2001
  • This paper examines the effects of environmental uncertainty, structural decentralization, formalization, complexity and task interdependence on the information sharing through information system. 197 firms in Korea are surveyed and analyzed to investigate the relationship between the contextual variables and the information sharing. The result of multiple regression analysis shows that task interdependence, structural decentralization, complexity are significant factors to influence on the Information Sharing. Also, additional analysis shows that task interdependence, structural decentralization are major factors in service industry, and task interdependence, structural complexity are in manufacturing industry.

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Capacity Reservation for Due Date Promising : A Conceptual Framework

  • Seung J. Noh;Suk-Chul Rim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.64
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    • pp.53-62
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    • 2001
  • In make-to-order manufacturing, if orders are processed and promise first-served base, then the urgent orders from important customers in .practice, orders are not confirmed upon receipt; and delayed as uncertainty of due date causes significant waste of cost and time. propose a new concept of reserved capacity as an alternative to accommodate the urgent orders from important customers, while the due dale of all of orders arrival; and suggest a flew operational policies.

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Study on Fabrication of a Large Concave Mirror Surface Using a Swing-Arm Type Profilometer (스윙암 방식의 형상 측정기를 이용한 대형 반사경의 정밀가공에 관한 연구)

  • Lee, Ki-Am;Kim, Ock-Hyun;Lee, Eung-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.41-46
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    • 2008
  • Generally optical components are fabricated by grinding, lapping and polishing processes. Those processes take long time to obtain optical high surface quality. In the case of large optical components, the on-machine measurement is strongly recommended because the workpiece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm mechanism which can be used for on-machine measurement of a surface profile with a sensing probe end-effect, and also for grinding or lapping the surface with a corresponding tool. The measuring accuracy and uncertainty using a swing arm type profilometer have been studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $5{\mu}m$. Those inspection data are provided for correcting the residual figuring error in next processes.

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A Study on Robust Trajectory Tracking Control of a Skid Steering Robots (미끄럼 조향 로봇의 강인한 궤적 추종 제어에 관한 연구)

  • Baek, Woon-Bo;Kim, Won-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.121-127
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    • 2010
  • We consider the robust trajectory tracking control problem for a skid steering mobile robots. A dynamic model is derived accounting for the effects of wheel skidding. The control design utilizes the dynamic feedback linearization techniques, so as to obtain a predictable behavior for the instantaneous center of rotation thus preventing excessive skidding. The additive controller using the sliding mode type is then robustified against the unmodelled dynamics and parameter uncertainty. Simulation results show the good performances under excessively uncorrected estimations of the longitudinal forces and the lateral resistive forces caused by the skidding of the wheels in tracking trajectories.

Development of Vision System Model for Manipulator's Assemble task (매니퓰레이터의 조립작업을 위한 비젼시스템 모델 개발)

  • 장완식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.10-18
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    • 1997
  • This paper presents the development of real-time estimation and control details for a computer vision-based robot control method. This is accomplished using a sequential estimation scheme that permits placement of these points in each of the two-dimensional image planes of monitoring cameras. Estimation model is developed based on a model that generalizes know 4-axis Scorbot manipulator kinematics to accommodate unknown relative camera position and orientation, etc. This model uses six uncertainty-of-view parameters estimated by the iteration method. The method is tested experimentally in two ways : First the validity of estimation model is tested by using the self-built test model. Second, the practicality of the presented control method is verified in performing 4-axis manipulator's assembly task. These results show that control scheme used is precise and robust. This feature can open the door to a range of application of multi-axis robot such as deburring and welding.

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Application of Intelligent Technique for the Efficient Operation of the Flexible Manufacturing System (유연생산시스템의 효율적 운용을 위한 지능적 기법의 적용에 관한 연구)

    • Journal of the Korean Operations Research and Management Science Society
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    • v.24 no.2
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    • pp.1-15
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    • 1999
  • This research involves the development and evaluation of a work flow control model for a type of flexible manufacturing system(FMS) called a flexible flow line(FFL). The control model can be considered as a kind of hybrid intelligent model in that it utilizes both computer simulation and neural network technique. Training data sets were obtained using computer simulation of typical FFL states. And these data sets were used to train the neural network model. The model can easily incorporate particular aspects of a specific FFL such as limited buffer capacity and dispatching rules used. It also dynamically adapts to system uncertainty caused by such factors as machine breakdowns. Performance of the control model is shown to be superior to the random releasing method and the Minimal Part Set(MPS) heuristic in terms of machine utilization and work-in-process inventory level.

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Exploring Culture Dimensions and Enablers in Quality Management Practices : Some Findings

  • Pun, Kit Fai;Jaggernath-Furlonge, Surujdaye
    • International Journal of Quality Innovation
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    • v.10 no.2
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    • pp.57-76
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    • 2009
  • Although many adherents openly praise the importance of quality management practices (QMP) in organisations, others have identified significant costs and implementation obstacles. Some recent studies showed that QMP have failed due to the ignorance of quality cultures. How to improve the success rate of QMP in organisations has become a critical issue both in the academy and in practice. This paper discusses the common enablers of and cultural impacts on QMP. It explores the dimensions of national versus organisational culture, and identifies the main features of four quality culture models as advocated in the literature in relation to facilitating QMP in organisations. It was found that flat structures, decentralised functions, empowerment, flexibility, innovation, limited rules and regulations and teamwork favor the QMP implementation. For facilitating culture changes for QMP, values associated with low power distance, low uncertainty avoidance and collectivism would have to be nurtured. Further research is needed to incorporate the findings and develop a practical quality culture approach for real applications in industry.