• 제목/요약/키워드: manufacturing system operation

검색결과 801건 처리시간 0.03초

자동화 공정 내의 셀 제어기 작동에 대한 정의 및 스케줄러의 개발 (Software development for a cell controller operation and scheduling in a CIM system)

  • S.H. Do;J.H. Lee;K.J. Park;M.J. Kang
    • 한국정밀공학회지
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    • 제11권5호
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    • pp.75-87
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    • 1994
  • The demand for automatic manufacturing systems is increasing. One of the crucial obstacles to the Flexible Manufacturing System(FMS) is the lack of excellent strategies for efficient operations. The aim of this research is constructing an automaton scheme in the low level of factories where various machineries are involved. An operating strategy is established for an automation unit named as a cell which resides between the upper level computers and manufacturing shop floor. The cell is defined to fit into the total manufacturing system. The defined cell has more functions than conventional cells. A scheduling scheme is adopted for the shop floor operations. A set of software has been developed and tested through simulations and shop floor experiments.

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페트리 네트를 이용한 광부품 조립 시스템의 모델링 (Modeling of Optical-components Manufacturing System Using Petri-Net)

  • 김영호;차동국;정승권;배종일;이만형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.636-639
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    • 2002
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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자동차 안전벨트 부품 제조공정에서의 효율적 공정품질정보 분석 모형 (An Efficient Analysis Model for Process Quality Information in Manufacturing Process of Automobile Safety Belt Parts)

  • 공명달
    • 대한설비관리학회지
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    • 제23권4호
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    • pp.29-38
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    • 2018
  • Through process quality information, the time required for process quality analysis has been drastically shortened, the process defect rate has been reduced, and the manufacturing lead time has been shortened and the on-time delivery rate has been improved. Therefore, The purpose of this study is to develop a quality information analysis system model that effectively shortens the time required for process quality analysis in automobile safety belt parts manufacturing process. As a result of experiments on communication operation between manufacturing execution system (MES) quality server, injection machine control computer, injection machine programmable logic controller (PLC) and terminal, in analyzing quality information, the conventional handwriting input method took an average of 20 minutes, but the new multi-network method took about 2 minutes on average. In addition, the process defect rate was reduced by 13% and the manufacturing lead time was shortened from 28 hours to 20 hours. The delivery compliance rate improved from 96 to 99%.

반도체 제조업에서의 RFID Active 태그를 이용한 위치추적 시스템 구축 사례 및 스케줄링 개선 방안에 관한 연구 (Case Study on Location Tracking System using RFID Active Tag and Improvement of Scheduling System in Semiconductor Manufacturing)

  • 김갑용;채명신;유재언
    • 산업공학
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    • 제21권2호
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    • pp.229-236
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    • 2008
  • Recently, ubiquitous computing paradigm considers as a tool for making innovation and competitive strength in manufacturing industry like other industries. Particularly, the location-based service that enables us to trace real-time logistics make effective management of schedules for inventory control, facilities and equipments, jobs planning, and facilitate the processes of information management and intelligence, which relate with ERP and SCM in organizations. Our study tries to build the location-based system for products of semiconductors in manufacturing place and suggests the good conditions and effective tracking procedures for positions of products. Our study show that the system is good for the saving of time in tracking products, however, it has to be improved in terms of accuracy. The study verifies the application of RFID technology in manufacturing industry and suggests the improvement of photograph process through RFID. In addition, our research introduces the future operation of FAB in semiconductors' processes that relate with real-time automation and RFID in manufacturing company.

디지털 생산 시뮬레이션 기반의 판넬라인 일정계획지원 시스템 구축 (Construction of Scheduling Support System for Panel Lines by Digital Manufacturing Simulation)

  • 이광국;최동환;한상동;박주용;신종계
    • 대한조선학회논문집
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    • 제43권2호
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    • pp.228-235
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    • 2006
  • Nowadays, digital manufacturing has been known to be very effective method in manufacturing fields. It is aimed to estimate process time, to improve operation efficiency, and to prevent bottleneck processes in advance of real manufacturing. This paper addresses a scheduling support system for panel hues in a shipyard through digital manufacturing simulation. The proposed system supports operators to make better decisions on the shop-floor scheduling in panel lines. It ,would provide a complete schedule that is at least as good as any schedule currently obtained. Furthermore, it can evaluate the operator's schedule by simulating it with 3-dimensional models before the work orders and schedules are released.

웹기반 가상시계에서의 고장진단에 관한 연구 (A Study on the Fault Diagnosis in Web-based Virtual Machine)

  • 서정완;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.430-434
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    • 2001
  • Virtual manufacturing system is integrated computer model that represents the precise and whole structure of manufacturing system and simulates its physical and logical behavior in operation.[1] A virtual machine is computer model that represents a CNC machine tool and one of core elements of virtual manufacturing system. In this paper, it is emphasized that a virtual machine must be web-based system for serving information to all attendants in a real machine tool without the restriction of time or location, and then in the fault diagnosis, one of important modules of a virtual machine, the methods of both using the controller signal and web-based expert system are proposed.

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제조업체에 있어서 JIT 개념을 활용한 공정개선 사례연구 (A Case Study on the Process Improvement Using JIT Concept in a Company)

  • 권병우;이동형;김진수;임준묵
    • 산업경영시스템학회지
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    • 제23권55호
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    • pp.43-50
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    • 2000
  • Recently, the companies can't avoid the change toward the jobbing production from mass production because manufacturing types are changed from manufacturing-oriented to customer-oriented for the security of competitive power among the related companies. The jobbing production system usually has such problems as low productivity, high unit cost, much stocks, long manufacturing time and one-sided decision of delivery date compared with the mass production. In order to settle these problems in the jobbing production system, we introduced the JIT production system including 3 regulations & 6S activities and Kanban system etc. The effective operation of JIT production system makes the processes efficiently and reduces the unneeded stocks and maximizes the revenue of company.

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객체지향 설계 및 시뮬레이션을 이용한 자동 물류 핸들링 시스템의 제어 로직 검증 (Validation of the Control Logic for Automated Material Handling System Using an Object-Oriented Design and Simulation Method)

  • 한관희
    • 제어로봇시스템학회논문지
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    • 제12권8호
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    • pp.834-841
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    • 2006
  • Recently, many enterprises are installing AMSs(Automated Manufacturing Systems) for their competitive advantages. As the level of automation increases, proper design and validation of control logic is a imperative task for the successful operation of AMSs. However, current discrete event simulation methods mainly focus on the performance evaluation. As a result, they lack the modeling capabilities for the detail logic of automated manufacturing system controller. Proposed in this paper is a method of validation of the controller logic for automated material handling system using an object-oriented design and simulation. Using this method, FA engineers can validate the controller logic easily in earlier stage of system design, so they can reduce the time for correcting the logic errors and enhance the productivity of control program development Generated simulation model can also be used as a communication tool among FA engineers who have different experiences and disciplines.

가공 안정성을 고려한 작업설계시스템의 개발 (Development of Operation Planning System Considering Machining Safety)

  • 박병태;서지한;김홍재;오영진
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2008년도 추계학술대회
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    • pp.421-427
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    • 2008
  • In manufacturing industry, cutting parameters have an influence on reducing the production cost and time and deciding the quality of a final product However, owing to governmental regulations and the change of owner's cognizance, the machining safety becomes important in those fields relatively. The paper presents an intelligent operation planning system considering machining safety for milling operations. The main issue of the system is to determine the cutting parameters in achieving a balanced consideration of productivity and worker's safety. The detailed algorithm and functions of the developed system is introduced and then discussed.

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자동생산시스템에서의 효율적인 AGV 운영규칙에 관한 연구 (An Efficient Dispatching Rule for AGVs in Automated Manufacturing Systems)

  • 이영해;한상돈
    • 한국국방경영분석학회지
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    • 제17권2호
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    • pp.90-99
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    • 1991
  • In this paper a dispatching rule, $D^{*}$, for AGV operations in automated manufacturing system is proposed to improve the performance measures. And the algorithm is compared with existing heuristic rules via simulation to evaluate its capabilities. It is shown that the proposed rule enhances mean flow time, makespan and throughput, and avoids the locking phenominon which can be fatal to the operation of automated manufacturing systems.

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