• Title/Summary/Keyword: manufacturing plan

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A Study on th Networked Virtual Manufacturing System for Virtual Enterprises (가상 기업을 위한 네트워크 기반 가상 생산 시스템에 관한 연구)

  • Kong, Sang-Hoon;Han, Young-Geun;Lee, Kyo-Il
    • IE interfaces
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    • v.13 no.4
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    • pp.639-645
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    • 2000
  • Virtual manufacturing systems that perform production activities ahead of real production in virtual world can reduce time and cost to develop, design, plan, and manage new products. In this paper, a virtual manufacturing system is constructed as a tool to support decision making by using VRML and Java. The basic structure of the virtual manufacturing system and the operation models are also presented. The developed system helps any related persons to share design and manufacturing information, and to perform their tasks collaboratively through Internet. The other function of the system is to monitor operation status in real time.

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Optimal Selection of Process Plans for Minimization of the Number of Tool Switches (공구교체 횟수를 최소로 하는 가공방법의 선택문제)

  • Gi, Jae-Seok;Gang, Maeng-Gyu
    • Journal of Korean Society for Quality Management
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    • v.18 no.2
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    • pp.93-99
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    • 1990
  • This paper considers the selection of process plans for a flexible manufacturing machine. Most of the planning models for the automated manufacturing systems are based on the assumption that for each part there is only one process plan available. This paper considers that for each part a number of different process plans are available, each of which may require specific types of tools. If the requisite tools are not on the machine, one or more tool switches must occur before the process plan can be processed. This paper develops an optimal algorithm of branch and bound method for the selection of process plans to minimize the number of tool switches.

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FOS improvement through the growth speed increase of A-Si layer in TFT process

  • Kim, Pyung-Hun;Kang, I.B.;Lee, Eui-Wan;Jung, Ji-Man;Gil, W.S.;Lee, Hyung-Gi;Lee, Y.H.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.1040-1043
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    • 2004
  • As time goes by, the market demand increases and each LCD panel manufacturing company makes every effort to produce more panels in a limited time. It is necessary to reduce the cost and time of production for the improvement of productivity in manufacturing companies. The increased speed of thin films growth used in the TFT process brings improvement of productivity but it is also accompanied by a drop in display quality due to a characteristic change of the thin film. So in our dissertation, we deal with the increased speed of a-Si layer growth and the proportioned a drop in characteristic quality. We discuss a drop in display quality by a characteristic change of a-Si layer and we propose a counter-plan through panel design improvement. We have already applied our plan to the 15" XGA panel and confirmed the improved result.

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A Case Study for Manufacturing System Design on the Introduction of ERP System (ERP 시스템 도입과정에서의 생산시스템 설계방안에 관한 사례연구)

  • 윤영도;강경식;김귀남
    • Proceedings of the Safety Management and Science Conference
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    • 2000.11a
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    • pp.307-310
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    • 2000
  • The target company of this study goes ahead with plan to adopt ERP systems. Hereupon, I want to present the issues which should be considered in the process of ERP system implementation. This study focuses on the manufacturing system, but it also discusses important issues on the selected business area. This study covers the material benefits and functionalities of ERP package, as well as the Importance of studying and understanding on business process, organization change management, and information technology And this case study start with a long-term plan and consider its own unique characteristics and environmental factors.

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An Ergonomic Research on Injurious Factirs Causing Musculoskeletal Disorders at an Automotive Glass Manufacturing Company (자동차 유리제조사의 근골격계 질환 유해요인 조사)

  • Yang Seong-Hwan;Jo Mun-Seon;Park Beom
    • Proceedings of the Safety Management and Science Conference
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    • 2005.05a
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    • pp.251-257
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    • 2005
  • The purpose of this study is to execute the investigation of injurious factors causing muscle-skeletal diseases at an automotive glass manufacturing company and, on the basis of the results, to enhance productivity by the improvement of working environment. By using an survey and an ergonomic evaluation method, symptoms of muscle-skeletal diseases of workers and working postures at each process were analyzed, and quantitative evaluation of muscle-skeletal disease risk against each process was performed. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. Suggested improvement plan was applied to the workplace step by step and it is confirmed that improvement plan not only removes the injurious factors of muscle-skeletal diseases but also is effective to enhance productivity.

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Improvements on Injurious Factors of Work Related Musculoskeletal Disorders at a Fishcake Manufacturing Company by Ergonomic Approach (인간공학적 접근을 통한 어묵 제조업체의 작업관련성 근골격계 질환 유해요인 개선)

  • Yang Sung-Hwan;Cho Mn-Son;Kang Young-Sig
    • Journal of the Korea Safety Management & Science
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    • v.7 no.4
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    • pp.73-83
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    • 2005
  • The goal of this study is to propose the improved scheme that prevents the workers against musculoskeletal disorders at a fishcake manufacturing company, A questionnaire and an ergonomic assessment method were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an analysis of working postures and a quantitative assessment on various processes were performed to find out harmful factors of workplace. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. Suggested improvement plan was applied to the workplace step by step and it is confirmed that improvement plan can removes the injurious factors of musculoskeletal diseases effectively.

Productivity Enhancement of Automotive Glass Manufacturing Company by the Improvement of Working Environment (작업환경 개선을 통한 자동차 유리제조업체의 생산성 향상)

  • Yang Sung Hwan;Cho Mun Son;Park Peom
    • Journal of the Korea Safety Management & Science
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    • v.7 no.2
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    • pp.85-94
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    • 2005
  • The purpose of this study is to execute the investigation of injurious factors causing muscle-skeletal diseases at an automotive glass manufacturing company and, on the basis of the results, to enhance productivity by the improvement of working environment. By using an survey and an ergonomic evaluation method, symptoms of muscle-skeletal diseases of workers and working postures at each process were analyzed, and quantitative evaluation of muscle-skeletal disease risk against each process was performed. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. Suggested improvement plan was applied to the workplace step by step and it is confirmed that improvement plan not only removes the injurious factors of muscle-skeletal diseases but also is effective to enhance productivity.

A Manufacturing Plan for Make-to-Order Semiconductor Plant Considering Cost and Urgent Demand (원가와 긴급 수요를 고려한 주문형 반도체 공장의 생산계획 연구)

  • Lee, So-Won;Jeon, Hyong-Mo;Lee, Joon-Hwan;Lee, Chul-Ung
    • IE interfaces
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    • v.23 no.1
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    • pp.12-23
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    • 2010
  • A semiconductor market is one of the most competitive markets in the world. To survive this competition, important targets for production planning are on-time delivery and profit maximization. In our research, we modify the linear programming model for the current production planning by adding new objective functions that maximize the profit. In addition, we propose a production planning process that gives a priority to new products, reflecting daily fluctuations in demand to weekly production planning. We validate our model with real data sets obtained from a major company semiconductor manufacturer and performed the paired t-test to verify the results. The results showed that our model forecasted profit and loss with 93.2% accuracy and improved the due date satisfaction by 10%.

Implementation of Real-time Integrated Platform for Producing Food Packaging Container

  • Kim, Chigon;Park, Jong-Youel;Park, Dea-Woo
    • International Journal of Internet, Broadcasting and Communication
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    • v.13 no.1
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    • pp.194-200
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    • 2021
  • This study proposes a plan to construct an integrated platform that reduces manufacturing costs and efficiently produce by integrating the systems of main producers, production subcontractors, and raw material subcontractors for the production of food packaging containers. The production plan of food packaging containers and raw materials is established in real time between the main producers, production subcontractors, and raw material subcontractors in consideration of the demand characteristics of each product. It establishes basic information that all processes from the production planning stage to the forwarding stage of the product are linked to each other. The progress of each producer of interlinked processes is shared in real-time to improve productivity and quality of food packaging containers and raw materials and reduce manufacturing costs. By monitoring the system of the main producer and the production subcontractor in real time, the production of food packaging containers is performed in a timely manner, thereby improving productivity. The application of the plan-do-check-action (PDCA) process, which includes planning, execution, evaluation and improvement in the production operation processes of the main producer, production subcontractor and raw material subcontractor, enables improved production compliance rate. The contents of the main producers, production subcontractors, and raw material subcontractors are managed in real time, then a converged production management system is established through the platform proposed in this study to ensure timely supply and demand of raw materials without delay in ordering.

A Study on the Consideration for Factors Affecting Production Plan Establishment of Precast Concrete Members (PC부재의 생산계획 수립에 영향을 미치는 요인 고찰에 관한 연구)

  • Jun, Young-Hun;Shin, Eun-Young;Yun, Won-Gun;Kim, Kyong-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.253-254
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    • 2023
  • The production plan of Precast Concrete members is closely related to the assembly plan of Precast Concrete members, and is an important management factor for the process planning of Precast Concrete construction. This may cause a delay in the construction period due to manufacturing errors occurring in the production process of members and transportation errors according to the production sequence. Therefore, it is necessary to have an efficient production plan for Precast Concrete members that can produce the necessary quantity from the point of assembly of the members and supply them in a timely manner. This study is a basic study for establishing a production plan for Precast Concrete members, and the purpose of the study is to examine the factors that affect the establishment of a production plan for Precast Concrete members. In this study, the influencing factors according to the production method and conditions when establishing a production plan for Precast Concrete members were considered. In the future, correlation analysis among influencing factors will be carried out, and it is expected that it will be used as basic data for schedule management of Precast Concrete construction and derivation of construction period calculation standards.

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