• Title/Summary/Keyword: manufacturing molds

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Development of 3D Measuring System using Spherical Coordinate Mechanism by Point Laser Sensor (포인트 레이저 센서를 이용한 구면좌표계식 3차원 형상측정시스템 개발)

  • 맹희영;성봉현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.201-206
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    • 2004
  • Laser scanner are getting used for inspection and reverse engineering in industry such as motors, electronic products, dies and molds. However, due to the lack of efficient scanning technique, the tasks become limited to the low accuracy purpose. The main reasons for this limitation for usefulness are caused from the optical drawback, such as irregular reflection, scanning direction normal to measuring surface, the influence of surface integrity, and other optical disturbances. To overcome these drawback of laser scanner, this study propose the mechanism to reduce the optical trouble by using the 2 kinds of rotational movement axis and by composing the spherical coordinate to scanning the surface keeping normal direction consistently. So, it could be designed and interfaced the measuring device to realize that mechanism, and then it could acquisite the accurate 3D form cloud data. Also, these data are compared with the standard master ball and the data acquisited from the touch point sensor, to evaluate the accuracy and stability of measurement and to demonstrate the implementation of an dental tooth purpose system

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A Study on the Improvement of Polishing Surface Roughness using Polishing Machine with Constant pressure (정압 폴리싱 머신에 의한 연마면조도 향상에 관한 연구)

  • 정윤교;조종래;윤상대;김남경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.139-144
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    • 2004
  • This polishing machine has many advantages to polish complicated shaped molds due to spindle header with constant pressure. But, because of new polishing machine, there is no study of the standardization of polishing by polishing conditions yet. So we want to know the relation between polishing conditions(a kind of tool, grain size) and surface roughness. The result of experimental was obtained surface roughness of 0.061${\mu}{\textrm}{m}$ Ry in case of using wood tool and grain of 6${\mu}{\textrm}{m}$ diamond.

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Development of 2-level Stack Mold for Functional Packaging (기능성 용기 2-level 스택 금형 개발)

  • Shin J.S.;Hwang S.H.;Kim Y.J.;Jung K.J.;Heo Y.M.;Yoon G.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.575-576
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    • 2006
  • Recently, the demand of high-productivity injection mold increases since the consumption of packaging grows in the world. Stack mold is composed of more than two molds and it has very high productivity and economic efficiency. In advanced country, stack mold which has $4Level{\times}96cavity$ was developed already but, in occasion of domestic mold industry, there is no study of stack mold. In this study, stack mold which has $2Level{\times}4cavity$ is developed for securing the technique of manufacturing high-productivity mold.

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Development of a fixing device for slate using press dies (프레스 금형을 이용한 석재판 고정장치 개발)

  • Baek, Seung-Yub;Kim, Sun-Young
    • Design & Manufacturing
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    • v.2 no.4
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    • pp.24-31
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    • 2008
  • The productive products are required diversification of product development and advanced for competitiveness. A lot of methods to fix architecture wrapping panels and stone materials are developed in domestic area very much. In this paper, it is very important that a fixing device of slate and molds were developed to reduce the production cost and improve safety. Therefore new model was suggested to reduce manufacturing cost and structure design and FEM analysis were performed to manufacture die press dies for mass production.

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- A Web-Based Collaboration and Manufacturing Support System for Injection Mold Production - (사출제품 생산을 위한 웹기반 협업 및 제조정보 지원 시스템 개발)

  • Lee Doo Yong;Lee Hong Hee
    • Journal of the Korea Safety Management & Science
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    • v.6 no.4
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    • pp.183-193
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    • 2004
  • The injection mold industry has strong relationship with many other industries. In the injection mold industry, the harmonious collaboration of the order-making companies, the mold-making companies, and the molded-parts making companies, which are distantly located, is very important. In this study, a web-based collaboration system is developed for the purpose. It offers the criterion to select appropriate production companies. It also tries to minimize the production cost of the mold design by distributing and evaluating the design information. The developed system is constructed using various recent web-programming tools.

All-Organic Nanowire Field-Effect Transistors and Complementary Inverters Fabricated by Direct Printing

  • Park, Gyeong-Seon;Seong, Myeong-Mo
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.632-632
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    • 2013
  • We generated single-crystal organic nanowire arrays using a direct printing method (liquidbridge- mediated nanotransfer molding) that enables the simultaneous synthesis, alignment and patterning of nanowires from molecular ink solutions. Using this method, single-crystal organic nanowires can easily be synthesized by self-assembly and crystallization of organic molecules within the nanoscale channels of molds, and these nanowires can then be directly transferred to specific positions on substrates to generate nanowire arrays by a direct printing process. The position of the nanowires on complex structures is easy to adjust, because the mold is movable on the substrates before the polar liquid layer, which acts as an adhesive lubricant, is dried. Repeated application of the direct printing process can be used to produce organic nanowire-integrated electronics with twoor three-dimensional complex structures on large-area flexible substrates. This efficient manufacturing method is used to fabricate all-organic nanowire field-effect transistors that are integrated into device arrays and inverters on flexible plastic substrates.

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A Study on the Effect of Dimensional Errors and Roundness in High Speed Cylindrical Machining Al-alloy (Al합금의 고속 원통가공에서 발생하는 치수오차와 진원도의 영향 고찰)

  • 윤종학;서성원;이헌철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.17-24
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    • 2001
  • Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of die and molds. This trend had made effects on the industrial fields in Korea and which needs fur studying of high precision and efficiency machining. This study is to investigate the effects of the non-out of end mill in the external cylindrical machining operated by solid carbide end mills with Al-alloy in high speed machining center relating to high spindle revolution and frost fred per minute on the dimensional precision, roundness of workpiece. From the results of experimentations followings are obtained; when Al-alloy is processed by the external cylindrical cutting of end milling through the high speed revolution, if the spindle revolution is higher relating to radial depth of cut, feed per tooth in very lower situation, finally, productivity can be raised because high precision and quality products are machined high efficiently.

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Mechano-Chemical Microfabrication Technology Based on Micro/Nano-Tribology : Development Process and Prospect (마이크로/나노 트라이볼로지 기반 기계-화학적 미세가공기술 : 발전과정 및 전망)

  • 성인하;김대은
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.274-279
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    • 2002
  • In this paper, the development process of an unique and creative micro/nano-structure fabrication technique based on micro/nano-tribology are reviewed and discussed. The so-called Mechano-Chemical Process(MCP), which has been developed since 1995 by Tribology Research Laboratory at Yonsei University with the motivation to overcome the demerits of the conventional photolithographic techniques, is based on the fundamental understanding of the interaction between the tool tip and the workpiece surface. This process is a maskless process which offers tremendous flexibility in surface patterns that can be created on a workpiece surface without using any capital intensive equipment. It Is capable of fabricating the prototypes of micro/nano-components, micro- structured surface with various geometries, micro-molds for making polymer or metal parts, and micro-fluidic channels for lab-on-a- chip

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A Study on the Improvement of Machining Accuracy in High Speed Machining of STD11 (STD11 금형강의 고속가공에서 가공정밀도 향상에 관한 연구)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.329-334
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate, spindle revolution and cutting force are control factors. The effect of the control factors on machining accuracy is discussed for the results of surface roughness and machining error in Z-direction for the high speed machining of STD11.

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Development of a Hot-Embossing Process using Ceramic Glass Molds for Polymer Micro Structures (글라스 주형을 이용한 폴리머 미세 형상 핫-엠보싱 공정 연구)

  • Kim, Joo-Han;Shin, Ki-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.168-174
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    • 2007
  • A ceramic glass mold was developed for micro hot-embossing and replicated polymer parts are fabricated. The glass-ceramic micro mold could be fabricated with a laser process and a wet etching process and the fabrication time could be saved a lot. Various polymer micro structures can be obtained by hot-embossing. The process parameters such as ho-embossing temperatures or pressures were investigated and optimized. This process can be applied for fabrication of micro structures for flip-chips or micro fluidic channels for bio-engineering. The advantages and disadvantages of this process are discussed, too.