• Industrial Engineering and Management Systems
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• v.10 no.1
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• pp.74-83
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• 2011

In this paper, we consider a new lot-sizing and scheduling problem (LSSP) that minimizes the sum of production cost, setup cost and inventory cost. Setup carry-over, setup overlapping, state dependent setup time as well as demand splitting are considered. For this LSSP, we develop a mixed integer programming (MIP) model, of which the size does not increase even if we divide a time period into a number of micro time periods. Also, we develop an efficient heuristic algorithm by combining a decomposition scheme with a local search procedure. Test results show that the developed heuristic algorithm finds a good quality (in practice, even better) feasible solution using far less computation time compared with the CPLEX, a competitive MIP solver.

• International Journal of Reliability and Applications
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• v.15 no.2
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• pp.77-84
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• 2014

In this paper, a optimal designing methodology is proposed to determine the parameters for skip-lot sampling plan of type SkSP-2 plan with double sampling plan as reference plan, when the lifetime of the product follows generalized exponential distribution. The two points on the operating characteristic curve approach are used to find the optimal parameters for the proposed plan. The plan parameters are determined so as to minimize the average sample number subject to satisfying simultaneously both producer and consumer risks at the acceptable and limiting quality levels respectively.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.262-263
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• 2014

The purpose of this study was to investigate properties of high fluidity concrete adding waste marble powder. A change in the replacement ratios of waste marble powder was measured compressive strength and slump flow, O-Lot and U-Box. Waste marble powder has replaced binder of high fluidity concrete at certain contents of 0~20%. As a results, Slump flow, O-Lot and U-box adding waste marble powder up to 10% have increased by adding waste marble powder. As the concrete with a replacement ratio of waste marble powder up to 10% was found to have a compressive strength superior to that of plain.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2003.05a
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• pp.409-416
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• 2003

We consider the problem of grouping orders into lots. The problem is modelled by a graph G = (V, E). where each node $\nu\;\in\;V$ denotes order specification and its weight $\omega(\nu)$ the orders on hand for the specification. We ran construct a lot simply from orders or single specification For a set of nodes (specifications) $\theta\;\subseteq\;V$, if the distance or any two nodes in $\theta$ is at most d, it is also possible to make a lot using orders on the nodes. The objective is to maximize the number of lots with size exactly $\lambda$. In this paper, we prove that our problem is NP-Complete when d = 2, $\lambda\;=\;3$ and each weight is 0 or 1. Moreover, it is also shown to be NP-Complete when d = 1, $\lambda\;=\;3$ and each weight is 1, 2 or 3

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2003.05a
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• pp.1-7
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• 2003

This paper considers an Integrated one-vendor multi-buyer production-inventory model where the vendor manufactures multiple products In lot at Her associated finite production rates In the model. It is allowed for earth product to be shipped In lot to the buyers before the whole product production is not completed yet. Each product lot is dispatched to the associated buyer In a number or shipments. The buyers consume their products at fixed rates. The objective is to the production and shipment schedules in the Integrated system. which minimizes the mean total annual cost per unit time. The mean total annual cost consists or production setup cost inventory holding cost and shipment cost. For the model, an Iterative optimal solution procedure with shipment consolidation policy incorporated is derived. It is then tested through numerical experiments to show how efficient and effective He shipment consolidation policy is.

• Journal of Korean Society for Quality Management
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• v.8 no.2
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• pp.15-22
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• 1980

This paper deals with the problem of determining a minimum cost sampling inspection plan for a single destructive testing by attribute. The cost for inspection lot is constructed by following three cost factors: (1) cost of inspection, (2) cost of accepted defective, (3) cost of rejected lot Using Hald's Bayesian approach in a single non-destructive testing, procedure's for finding the minimum cost single destructive sampling inspection plan by attribute are given. Assuming the uniform distribution as a prior-distribution and using numerical analysis by computer, a minimum cost single destructive sampling inspection plan by attribute for several lot sizes, unit cost, destructive testing cost, and salvage cost is given.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.17 no.32
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• pp.121-126
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• 1994

Setup Time Reduction is an important aspect of the Just-in-Time(JIT) and Zero Inventory(Zl) Concepts since it supports reductions in manufacturing lead times and inventories. It also enables small lot sizes and kanban systems implementation for material flow - achieving major improvements in production floor management. One concept fundamental to the pursuit of JIT production in Japan and other countries is adoption of a setup time reduction. This paper looks at the necessities of setup time reduction and the relations to machine utilization. By using an EOQ model for evaluate the effect of setup time reduction, we get the results that over 75 % reduction in setup time is obtain the desired results in the lot size reduction.

• IE interfaces
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• v.21 no.2
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• pp.161-169
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• 2008

Normally, suppliers have to decide on what, how much, and when to replenish stocks of goods based on a data flow generated by a vendor managed inventory(VMI) system. But information from supply chain is often misleading. It is common for such data to be distorted by a lack of coordination and synchronization across several business entities managing different supply chain operations. This phenomenon is called the 'bullwhip effect(BwE)'. Many researchers, working over many years, have studied the reasons for the BwE. They have proposed various remedies, but this phenomenon persists. Though overlooked in previous research, this paper reveals that the 'lot size' of a supply chain of distribution is indeed the main cause of the BwE. In addition, some problems in the existing methods of measuring the BwE are identified and a revised much improved method of measurement is suggested.

• Management Science and Financial Engineering
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• v.16 no.1
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• pp.119-135
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• 2010

In this paper, we readdress the optimization problem for minimizing the inspection cost in a back-light unit inspection system, which forms a network including a K-stage inspection system, a source inspection shop, and a re-inspection shop. In order to formulate our objective function when the system is in a steady state, assuming that the number of nonconforming items in a lot follows a binomial distribution when a lot is formed for inspection, we make a steady-state network flow analysis between shops, and derive the steady-state amount of flows between nodes and the steady-state fraction defectives by solving a nonlinear balance equation. Finally we provide some fundamental properties and an enumeration method for determining an optimal value of K which minimizes our objective function. In addition, we compare our results numerically with previous ones.

• Journal of Power System Engineering
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• v.9 no.1
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• pp.36-41
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• 2005

This study investigated the performance of a vortex hydrocyclone for solid removal in a recirculating aquaculture system. In a fish-breeding industry, effluent water is mainly disposed by gravity sedimentation. Thus, a large settling tank and a lot of water are needed to purify effluent water. However, this typical method does not show consistent efficiency. In case of low efficiency, discharged water contains a lot of feeding sediments. This causes environmental problems. Instead of this typical method a hydrocylone is tested to discharge water which contains a lot of feeding sediments. In this paper, a hydrocyclone with low velocity and pressure drop in a recirculating aquaculture system is investigated.