• Title/Summary/Keyword: load cycles

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Fretting Wear Characteristics of Inconel-Zircaloy Contact in Air (공기중에서 인코넬-지르칼로이 접촉의 프레팅 마멸특성)

  • 노규철;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.310-316
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    • 1999
  • The fretting wear characteristics of the contact between Zircaloy-4 tube and Inconel 600 tube have investigated. Zircaloy-4 is used for fuel rod in nuclear reactor and Inconel 600 is used for tube In steam generator of nuclear power plant. A fretting wear tester was designed to be suitable for this fretting test. In this study, the number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. This study shows that the wear scar length of Zircaloy-4 and Inconel 600 increases as number of cycles, normal load and slip amplitude increase and the wear scar length of Zircaloy-4 is more longer than that of Inconel 600 due to the surface hardness.

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Fretting Characteristics of TiN Coated Zircaloy-4 Tube (TiN코팅한 지르칼로이-4튜브의 프레팅 특성)

  • 성지현;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.269-275
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    • 2000
  • The fretting wear characteristics of TiN coated Zircaloy-4 tube were investigated experimentally The fretting wear experiment was performed using TiN coated Zircaloy-4 tube as the fuel rod cladding material and uncoated Zircaloy-4 tube as one of grids. TiN coating is probably one of the most frequently and successfully used PVD coatings for the mitigation of fretting wear. In this study, TiN coating by PVD was employed for improvement of Zircaloy-4 tube fretting characteristics. The fretting tester was designed and manufactured for this experiment. TiN coated Zircaloy-4 tube was used as the moving specimen, uncoated ZircaBoy-4 tube as the stationary one. The number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. The results of this research showed that the wear volume of TiN coated Zircaloy-4 tube increased as number of cycles, normal load and slip amplitude increase but the quantity of volume was lower than the case of uncoated Zircaloy-4 tube pairs.

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Fretting Oamage Evaluation of Zircaloy-Inconel Contact (지르칼로이-인코넬 접촉에서의 프레팅 손상 평가)

  • 김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.263-268
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    • 2000
  • The fretting damage of the contact between Zircaloy-4 and Inconel 600 have Investigated. A fretting wear tester was designed to be suitable for this fretting test. In this study, the number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. As the result of this research the wear volume increased with the increase of loads, slip amplitudes and the number of cycles and was more affected by slip amplitudes rather than by load. According to SEM, stick, partial slip, gross slip were observed on the surface of both specimens and wavy worn surfaces as the typical fretting damage were also Investigated due to accumulation of plastic flow.

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Determination of a Duty Cycle for Tracked Vehicle Using Genetic algorithm (유전자알고리즘을 이용한 궤도차량 동력장치의 주행부하주기 도출)

  • Oh Chul-Sung;Im Hyung-Eun;Hwang Won-Gul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.154-161
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    • 2005
  • The durability of a vehicle is a very important performance which can be evaluated from endurance test. This study developed a procedure for determination of a duty cycle theoretically. Vehicle load data is classified and rearranged using standard test road profile. A load pattern and a duty cycles are extracted from classified vehicle data using genetic algorithm. A duty cycle could be utilized in dynamo test to meet required test mileage. The derived duty cycles have been verified by fatigue test through the dynamometer test.

Fatigue Life Analysis and Cooling Conditions Evaluation of a Piston for Large LPLi Bus Engines (LPG 액정분사식 대형 버스용 엔진 피스톤의 피로수명 해석과 냉각조건 평가)

  • 최경호;이부윤
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.5
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    • pp.762-772
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    • 2004
  • Fatigue life of a Piston for large liquid Petroleum liquid injection(LPLi) bus engines is analyzed considering effects of cooling condition parameters : temperature of cooling water, and heat transfer coefficients at oil gallery and bottom surface of piston head. Temperature of the piston is analyzed with varying cooling conditions Stresses of the piston from two load cases of pressure loading. and pressure and thermal loading are analyzed Fatigue life under repeated peak pressure and thermal cycle is analyzed by the strain-life theory. For the two load cases, required loading cycles for engine life are defined, and loading cycles to failure and partial damages are calculated. Based on the resulting accumulated fatigue usage factors, endurance of the piston is evaluated and effects of varying cooling condition Parameters are discussed.

Fretting Wear Mechanisms of Zircaloy-4 and Inconel 600 Contact in Air

  • Kim, Tae-Hyung;Kim, Seock-Sam
    • Journal of Mechanical Science and Technology
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    • v.15 no.9
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    • pp.1274-1280
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    • 2001
  • The fretting wear behavior of the contact between Zircaloy-4 tube and Inconel 600, which are used as the fuel rod cladding and grid, respectively, in PWR nuclear power plants was investigated in air. In the study, number of cycles, slip amplitude and normal load were selected as the main factors of fretting wear. The results indicated that wear increased with load, slip amplitude and number of cycles but was affected mainly by the slip amplitude. SEM micrographs revealed the characteristics of fretting wear features on the surface of the specimens such as stick, partial slip and gross slip which depended on the slip amplitude. It was found that fretting wear was caused by the crack generation along the stick-slip boundaries due to the accumulation of plastic flow at small slip amplitudes and by abrasive wear in the entire contact area at high slip amplitudes.

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Crack growth life model for fatigue susceptible structural components in aging aircraft

  • Chou, Karen C.;Cox, Glenn C.;Lockwood, Allison M.
    • Structural Engineering and Mechanics
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    • v.17 no.1
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    • pp.29-50
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    • 2004
  • A total life model was developed to assess the service life of aging aircraft. The primary focus of this paper is the development of crack growth life projection using the response surface method. Crack growth life projection is a necessary component of the total life model. The study showed that the number of load cycles N needed for a crack to propagate to a specified size can be linearly related to the geometric parameter, material, and stress level of the component considered when all the variables are transformed to logarithmic values. By the Central Limit theorem, the ln N was approximated by Gaussian distribution. This Gaussian model compared well with the histograms of the number of load cycles generated from simulated crack growth curves. The outcome of this study will aid engineers in designing their crack growth experiments to develop the stochastic crack growth models for service life assessments.

Slip-resistant bolted connections under freeze-thaw cycles and low temperature

  • A. Fuente-Garcia;M.A. Serrano-Lopez;C. Lopez-Colina;F., Lopez-Gayarre
    • Steel and Composite Structures
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    • v.48 no.3
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    • pp.251-262
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    • 2023
  • There are many examples of steel structures subjected to severe environmental conditions with bolted connections directly exposed to extreme climatic agents such as freeze-thaw cycles or low temperatures. Some examples are: steel bridges, mining transfer towers, wind towers... These service conditions neither are included in Eurocode 3 or EN1090-2, nor there are references in other international standards. In this experimental research, 46 specimens of non-slip joints with HV M20 bolts and four different types of contact surfaces have been studied. Half of the specimens were subjected to fourteen twelve-hours freeze-thaw cycles, with periodic immersion in water and temperature oscillation. Subsequently, half of the connections were subjected to a slip test under monotonic load at temperature of -20 ± 0.5 ℃ and the other half at room temperature. The results were compared with others equal joints not subjected to freeze-thaw cycles and kept at room temperature for the same time. This finally resulted in 4 sets of joints by combining the freeze-thaw degradation or not with the low-temperature conditions or not in the slip testing. Therefore, a total of 16 different conditions were studied by also considering 4 different contact surfaces between the joined plates in each set. The results obtained show influence of environmental conditions on the slip resistant capacity of these joints.

A Wear of Engine Valve and Seat Insert Seating Face Depending on Cycle Numbers (사이클 수 증가에 따른 엔진밸브 및 시트인서트 착좌면 마모)

  • Kim, Jae-Hak;Chun, Keyoung-Jin;Hong, Jae-Soo;Youn, Young-Han
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.101-107
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    • 2007
  • This study investigated the wear of the valve and seat insert seating faces. A tester, an exhaust valve and a seat insert were used. Test variables were cycle numbers ($2{\times}10^6,\;4{\times}10^6,\;6{\times}10^6\;and\;8{\times}10^6$) and Hz (10Hz and 25Hz). The other test conditions such as temperature ($350^{\circ}C$), fuel (LPG) and load (1960N) were fixed. The 10Hz tests indicated that the average Rmax of the valve increased at the rate of $7.76{\mu}m/10^6$ cycles starting from $29.42{\mu}m$ at the $2{\times}10^6$ cycles and that of the seat insert increased at the rate of $8.57{\mu}m/10^6$ cycles starting from $34.19{\mu}m$ at the $2{\times}10^6$ cycles. The 25Hz tests indicated that the average Rmax of the valve increased at the rate of $1.58{\mu}m/10^6$ cycles starting from $74.2{\mu}m$ at the $2{\times}10^6$ cycles and that of the seat insert increased at the rate of $1.25{\mu}m/10^6$ cycles starting from $83.95{\mu}m$ at the $2{\times}10^6$ cycles. The tribochemical reaction product covered the two seating faces, preventing the wear of the seating faces. As cycle numbers became greater, the average Rmax of the seating faces became greater, but the increase rate varied significantly depending on the Hz. The wear mechanism of the two faces was investigated through the tribochemical reaction.

Supporting Characteristics of a Spiral Bolt through Pull-out Test (인발시험을 통한 스파이럴 볼트의 지보특성)

  • Kim, Jang-Won;Kang, Choo-Won;Song, Ha-Lim
    • Explosives and Blasting
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    • v.29 no.1
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    • pp.10-16
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    • 2011
  • To make large slopes or rock structures stable, supporting systems, such as anchor bolt, rock bolt and spiral bolt which are developed recently, are commonly used. In this study, in-situ pull-out tests were carried out to compare the characteristics of rock bolt that is most widely used with ones of spiral bolt that is newly developed. Re-pull-out test for the spiral bolt in which loading and unloading cycles are repeated three times showed that the maximum pull-out load is almost constant irrespective of the number of loading cycles, which may be due to no failure between spiral bolt and filler. On the other hand, the maximum pull-out load for the conventional rock bolt decreases with the number of loading cycles due to the partial failure between rock bolt and filler.