• Title/Summary/Keyword: load cell

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The Silicon Type Load Cell with SUS630 Diaphragm (SUS630 다이아프램을 이용한 반도체식 로드셀)

  • Moon, Young-Soon;Lee, Seon-Gil;Ryu, Sang-Hyuk;Choi, Sie-Young
    • Journal of Sensor Science and Technology
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    • v.20 no.3
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    • pp.213-218
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    • 2011
  • The load cell is a force sensor and a transducer that is used to convert a physical force into a electrical signal for weighing equipment. Most conventional load cells are widely used a metal foil strain gauge for sensing element when force being applied spring element in order to converts the deformation to electrical signals. The sensitivity of a load cell is limited by its low gauge factor, hysteresis and creep. But silicon-based sensors perform with higher reliability. This paper presents the basic design and development of the silicon type load cell with an SUS630 diaphragm. The load cell consists of two parts the silicon strain gauge and the SUS630 structure with diaphragm. Structure analysis of load cell was researched by theory to optimize the load cell diaphragm design and to determine the position of peizoresistors on a silicon strain gauge. The piezo-resistors are integrated in the four points of silicon strain gauge processed by ion implantation. The thickness of the silicon strain gauge was polished by CMP under 100 ${\mu}M$. The 10 mm diameter SUS630 diaphragm was designed for loads up to 10 kg with 300 ${\mu}M$ of diaphragm thickness. The load cell was successfully tested, the variation of ${\Delta}$R(%) of four points on the silicon strain gauge is good linearity properties and sensitivity.

Performance Verification and Reliability Test of Load Cell Gauge in Korea (국내 하중계 성능검증과 신뢰성 시험 연구)

  • Kim, Yeong-Bae;Park, Yeong-Bae;Lee, Seong-Won;Lee, Kang-Il
    • Journal of the Korean Geotechnical Society
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    • v.39 no.12
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    • pp.103-114
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    • 2023
  • Monitoring the site of an underground construction wall is crucial to confirm the stability of the supports and ground due to excavation. In particular, it is essential to maintain the accuracy of a load cell gauge, which identifies the load of the support transmitted from the excavated ground. However, research on verification methods and regulations that can identify the accuracy of load cell gauges at construction sites is inadequate, which is a problem as load cell gauges are installed without proper performance inspections. In this study, performance tests were conducted by a complete investigation of load cell gauges sold in Korea and comparing them with foreign products to determine defect causes. In addition, the criteria for selecting a load cell gauge were presented, and the results of this study were considered to help select a highly reliable load cell gauge.

A Study on the Temperature Compensation of Load Cell Weighing Sensor (로드셀 중량센서의 온도보상에 관한 연구)

  • Park, C.W.;Choi, G.S.;An, K.H.
    • Proceedings of the KIEE Conference
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    • 1993.07b
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    • pp.1298-1300
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    • 1993
  • Compensation of temperature is very important to make high precision Load Cell. In this study, we developed a new type of load cell. The structure of the load cell has four strain gauges m single surface of the load cell. Also a new temperature compensation method is proposed and these, characteristics are better than previous one. This study will offer application to other type of load cell end another sensors.

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A Markov Decision Process (MDP) based Load Balancing Algorithm for Multi-cell Networks with Multi-carriers

  • Yang, Janghoon
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.8 no.10
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    • pp.3394-3408
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    • 2014
  • Conventional mobile state (MS) and base station (BS) association based on average signal strength often results in imbalance of cell load which may require more powerful processor at BSs and degrades the perceived transmission rate of MSs. To deal with this problem, a Markov decision process (MDP) for load balancing in a multi-cell system with multi-carriers is formulated. To solve the problem, exploiting Sarsa algorithm of on-line learning type [12], ${\alpha}$-controllable load balancing algorithm is proposed. It is designed to control tradeoff between the cell load deviation of BSs and the perceived transmission rates of MSs. We also propose an ${\varepsilon}$-differential soft greedy policy for on-line learning which is proven to be asymptotically convergent to the optimal greedy policy under some condition. Simulation results verify that the ${\alpha}$-controllable load balancing algorithm controls the behavior of the algorithm depending on the choice of ${\alpha}$. It is shown to be very efficient in balancing cell loads of BSs with low ${\alpha}$.

Electrical Characteristics and FEM Simulations of Beam Type Load Cell (Beam형(形) Load Cell의 FEM Simulation과 그 전기적특성(電氣的特性))

  • Park, Chan-Won;An, Kwang-Hee;Choi, Gyu-Seok
    • Journal of Industrial Technology
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    • v.12
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    • pp.25-36
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    • 1992
  • In this paper, we simulate and calculate the stress and output voltage of the beam structure load cells by using FEM as varing physical structure parameters and loading positions. It is proved that stress enhance as the increase of the notch pitch and radius of the load cell, but decrease as the increase of the notch thickness and beam width. The results are good matched for basic formulas of the single fixed beam, and are verified our simulation is correct. Also, it is found that the stress characteristics of the load cell is varied according to loading positions with structure parameters, and caculated output voltage of the load cell approximate to those of the real manufactured ones. As a result, this study will offer efficient design and analysis technique for making special and variety capacity of load cells.

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Silicon Strain Gauge Load Cell for Weighting Disdrometer

  • Lee, Seon-Gil;Moon, Young-Soon;Son, Won-Ho;Sohn, Young-Ho;Choi, Sie-Young
    • Journal of Sensor Science and Technology
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    • v.22 no.5
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    • pp.321-326
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    • 2013
  • In this paper, the usability of a compact silicon strain gauge load cell in a weighting disdrometer for measuring the impact load of a falling raindrop is introduced for application in a multi-meteorological sensor. The silicon strain gauge load cell is based on the piezoresistive effect, which has a high linearity output from the momentum of the raindrop and the simplicity of signal processing. The weighting disdrometer shows a high sensitivity of 7.8 mV/g in static load measurement when the diaphragm thickness of the load cell is $250{\mu}m$.

Evaluation of the Applicability of Sediment Discharge Measurement in Mountain Stream using the Load-cell Sensor (Load-cell Sensor를 이용한 산지 토사유출량 계측의 현장 적용성 검토)

  • Seo, Jun-Pyo;Lee, Ki-Hwan;Kim, Dong-Yeob;Woo, Choong-Shik;Lee, Chang-Woo;Lee, Heon-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.644-653
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    • 2018
  • Landslides occur frequently due to the effects of heavy rainfall and typhoons caused by climate change. Erosion control measures are needed to effectively prevent landslide damage. In order to improve their efficiency, it is necessary to quantitatively measure the sediment discharge from the mountain stream. In this study, a load cell sensor was installed in a mountain stream and the measured values were compared according to the applicability and load test type in the mountain stream. The result of the load test showed that the effect of the loading type (load test 1, 2) was low at average (loadings) of 0.4kgf and 0.6kgf at sites 1 and 2, respectively. The load factor was also derived by regression analysis to increase the accuracy of the measured values. According to the results of the load factor (normalized) to the load-cell measurement value, the output value increased by 14.8% and 24.6% in sites 1 and 2, respectively, and was calculated to be similar to the reference value. The load cell sensor enabled us to quantitatively estimate the amount of sediment discharge in the mountain stream through time series analysis with the water level and rainfall information. If the monitoring is carried out for a long time, it can be used to find the sediment discharge mechanism for the mountain stream. In addition, applying sensors such as load-cells to a mountain stream is expected to contribute to the development of related industries, such as the manufacturing of measurement sensors.

A study on the measurement method of raw laver weight using load cell (로드셀을 이용한 생김 중량측정 방법에 관한 연구)

  • Eun-Bi MIN;Tae-Jong KANG;Eun-A YOON;Ok-Sam KIM;Doo-Jin HWANG
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.59 no.3
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    • pp.215-220
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    • 2023
  • This study developed and evaluated a load cell-based automatic weighing system for the automated harvesting of laver (Porphyra tenera) in seaweed aquaculture. The current manual harvesting process was compared with the load cell-based automated system, and quantitative measurements of time, distance, and weight were conducted. The results demonstrated that the load cell-based system reduced the unloading time and increased the throughput compared to the manual method. In addition, statistical analysis confirmed that there was no significant difference from the mean in the weight measurement obtained using the load cell-based system. Based on these findings, the load cell-based automatic weighing system holds potential for efficient production and transactions in laver cultivation, contributing to cost reduction and improving the quality of life for aquaculture workers.

Design of a Fuel Cell Power Conditioning System for Online Diagnosis and Load Leveling

  • Nguyen, Thanh-Tuan;Doan, Van-Tuan;Choi, Woojin
    • Journal of Power Electronics
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    • v.16 no.2
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    • pp.695-703
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    • 2016
  • A fuel cell power conditioning system for online diagnosis and load leveling under the condition of varying load is developed in this study. The proposed system comprises a unidirectional boost converter and a bidirectional buck-boost converter with a battery. The system operates in two different modes. In normal mode, the bidirectional converter is utilized for load leveling; in diagnostic mode, it is utilized to control load voltage while the boost converter generates perturbation current to implement the online diagnosis function through in-situ electrochemical impedance spectroscopy (EIS). The proposed method can perform EIS for a fuel cell under varying-load conditions with no influence on the load. The validity and feasibility of the proposed system are verified by experiments, and the design procedure of the proposed system is detailed.

A Study on the Manufacturing of a High-Efficiency Load Cell Using a Single Surface Design (단일면으로 디자인한 고성능 로드셀 제작에 관한 연구)

  • Lee, Jung-Hyun;Lee, Woo-Ram
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.724-730
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    • 2010
  • A load cell is a converter that generates voltage signals when a certain force is effected in a given direction. An essential measurement device for electronic scales that indicate weight by numbers. These load cells are being applied in various areas such as daily life, distribution, laboratory and industrial. Recently the study to manufacture load cells in a more simple method while increasing performance is being persisted. In this study based on the comparison of load cells manufactured through single surface processing using strain gauges. Those manufactured through dual surface processing using strain gauges. Ultimately persist a more simple method of load cell manufacturing while increasing its performance. The elements that were compared were linearity, hysteresis, creep and eccentricity which are short tenn performance factors. The conclusion was that single surface processing showed almost identical data as that of dual surface processing, and the load cell error rate(0.005%) also excess regulation. The manufacturing time was shortened while mass-production was possible. Which indicates a development in the weighing industry.