• 대한기계학회논문집B
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• 제29권3호
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• pp.390-401
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• 2005

In this study, extinction limit extension of unsteady $(CH_{4}+N_{2})$/air diffusion flames was investigated experimentally. A spatially locked flame in an opposing jet burner was perturbed by linear velocity variation, and time-dependent flame luminosity, transient maximum flame temperature and OH radical were measured over time with the high speed camera, Rayleigh scattering method and OH laser-induced fluorescence, respectively. Unsteady flames survive at strain rates that are much higher than the extinction limit of steady flames, and unsteady extinction limits extend as the slope of the strain rate increases or the initial strain rate decreases. We verified the validity of the equivalent strain rate concept by comparing the course of unsteady extinction process and steady extinction process, and it was found that the equivalent strain rate concept represents well the unsteady effect of a convective-diffusive zone. To investigate the reason of the unsteady extinction limit extension, we subtracted the time lag of the convective-diffusive zone by using the equivalent strain concept. Then the modified unsteady extinction limits become smaller than the original unsteady extinction limits, however, the modified unsteady extinction limits are still larger than the steady extinction limits. These results suggest that there exist the unsteady behavior of a diffusive-reactive zone near the extinction limit due to the chemical non-equilibrium states associated with unsteady flames.

• 소성∙가공
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• 제14권6호
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• pp.514-519
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• 2005

A tube hydroformability testing system was designed and fabricated enabling to apply the forming condition along arbitrarily pre-programmed internal pressure-axial feed path. The free-bulging and T-forming tests were carried out on the extruded aluminum (A6063) tube specimens with 40.6 mm outer diameter and 2.25 mm thickness. Nine different combinations of internal pressure and axial feed, yielding different strain paths from one another, were taken into consideration in order to induce bursting at various deformation modes. Major and minor strains were automatically measured from deformed grids around the fracture using a stereo-vision-based surface strain measurement system, named ASIAS. The forming limit diagram of the A6063 tube material was successfully obtained. Most of the data points acquired from free bulging and T-forming tests appeared in the range of negative minor strain on the FLD and are mostly located near the strain paths calculated from explicit finite element simulations. The forming limit obtained from tests after pre-tension was considerably lower than that from tests without pre-tension, which showed the strain path-dependency of the forming limit as well known in the sheet forming fold.

• 소성∙가공
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• 제15권6호
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• pp.467-472
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• 2006

The forming limit diagram of tube is required for the part design and the formability analysis of tube hydroforming. The finite element analyses of simple bulge test were done to obtain the various strain combinations on FLC. The finite element analysis results were shown that the bursting at various strain combinations could be induced by simple bulge test. The experiment oi tube bulge test was carried out according to the test condition that obtained from finite element analysis and the left hand side of forming limit diagram was built.

• 대한기계학회논문집
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• 제17권5호
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• pp.1132-1137
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• 1993

본 연구에서는 특수하게 제작된 펀치형상을 갖는 평면변형장출실험에 의한 스탬핑성형성 평가기술(RIST-PSST)의 개요에 대하여 논하고 돔장출 실험결과와 비교하여 본 방법의 특징을 검토하였다.

• 한국공작기계학회논문집
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• 제10권1호
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• pp.127-132
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• 2001

By the use of a similar numerical method as the forming limit strain by coating method of coated sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotohs Corner Theory) is utilized as the plasticity constitutive equa-tion. Circular bonded sheet metals with dissimilar sheets on both surface planes are stretched in a plane -strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such com-posite sheets are clearly illustrated. It is concluded that, it the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighed according thickness.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 춘계학술대회 논문집
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• pp.340-345
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• 2003

By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.172-175
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• 2009

The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. To solve the nonlinear system of equations derived from the equilibrium and constraints in the groove region and the safe zone, the Newton-Raphson method is used. The theoretical FLDs using four different yield criteria, that are von Mises, Hill (1948), Hill (1979), Logan and Hosford, are compared with the experimental, numerical (FEA) and other theoretical results. A new trial is made where a modified M-K model having n-step grooves is introduced to describe a real localized neck.

• Journal of Mechanical Science and Technology
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• 제15권2호
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• pp.210-216
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• 2001

This paper presents an analytical study that can predict the path-dependent forming limit of anisotropic sheet materials that experience various combinations of strain paths. To predict the forming limit diagrams(FLD), the proposed analytical procedure is performed within the framework of the Marciniak and Kuczynski(M-K) approach by using the Barlat and Lians non-quadratic anisotropic yield criterion and introducing the effect of the existence of a strain gradient over a stretching punch. The predicted path-dependent forming limit of an anisotropic sheet has been compared with the published experimental results. It has been found that the predicted path-dependent forming limits are in good agreement with the experimental data.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2007년도 제29회 추계학술대회논문집
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• pp.194-197
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• 2007

액체로켓 연소기 재생냉각 챔버의 제작에 사용되는 구리합금의 성형한계 곡선을 얻기 위하여 돔 장출 시험과 인장시험을 수행하였다. 성형한계 곡선에 대한 실험적인 연구를 위하여 인장시편을 사용하여 인장-압축 변형률 상태의 데이터를 얻었으며, 인장-인장의 변형률 상태를 얻기 위하여 돔 장출 시험용 시편을 사용한 돔 장출 시험 또한 수행하였다. 시험에 사용한 모든 시편은 제작방법에 따라 종 방향과 횡 방향시편으로 구분하였다. 시험 결과 인장-인장 변형률 상태에서 최대 주 변형률과 부 변형률은 62.3%와 58.6%이며 인장-압축 상태에서는 60.5%와 25.8%로 나타났다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.386-389
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• 2008

Forming limit diagram is created by graphical illustration indicating major and minor strain. In order to provide the criterion for forming safety, FLC(forming limit curve) need to be fitted to the diagram. However, the standard method for the strain measurement and FLC plotting are not fixed yet, which results in inconvenience in digitalized analysis. In this study, new construction method for FLC was suggested in order to minimize operator dependency. For this purpose, major and minor strain were measured automatically and analyzed. Then, a second order equation is adopted to fit the FLC. Optimized by response surface method was performed to ensure particular characteristics of the FLC.