• Journal of the Korea Institute of Building Construction
• /
• v.20 no.5
• /
• pp.391-397
• /
• 2020

This study is to compare and analyze the strength, drying shrinkage and carbonation properties of lightweight aggregate mortar using recycling water as prewetting water and mixing water. The flow, compressive strength, split tensile strength, drying shrinkage and carbonation depth of lightweight aggregate mortar with recycling water were measured. As test results, the mortar flow was similar in all mixes regardless of the recycling water content. The compresseive strength of the RW5 mix with 5% recycling water as prewetting water and mixing water was the highest value, about 53.9 MPa after 28 days. In addition, the tensile strength of lightweight mortar was about 3.4 to 3.8 MPa, indicating 7 to 9% of the compressive strength value regardless of recycling water content. In the case of drying shrinkage, the RW2.5 mix using 2.5% recycling water showed the lowest shrinkage rate as about 0.107% at 56 days. The drying shrinkage of the plain mix without recycling water was relatively higher than the RW2.5 and RW5 mix. The RW5 mix showed lowest carbonation depth compared to other mixes. In this study, the RW5 lightweight aggregate mortar with 5% recycling water exhibits excellent compressive strength and carbonation resistance. Therefore, it is considered that if the recycling water, a by-product of the concrete industry, is properly used as prewetting water and mixing water of lightweight mortar and concrete, it will be possible to increase the recycling rate of the by-product and contribute to improve the property of lightweitht aggregate mortar and concrete.

• International Journal of Highway Engineering
• /
• v.19 no.1
• /
• pp.1-9
• /
• 2017

PURPOSES : The objective of this study is to develop an optimized method of mix design for rapid-set lightweight-formed mortar mix. To achieve this objective, the workability, setting time, and compressive strength of mixes under various conditions of mix design were evaluated. METHODS : The water-bonder ratio, fly-ash substitution ratio, and forming agent injection amount were selected as design variables in the study. The fluidity, setting time, density, and strength of the mortar mix were considered as major evaluation criteria of the mixture, and were subsequently utilized to evaluate the characteristics of the mortar mix under various conditions. RESULTS : The observations made from the mix design process are as follows: 1) the air content and fluidity increase as the forming agent ratio and forming agent ratio increase, respectively; 2) the maximum air content is approximately 20%; 3) the accelerating agent decreases the fluidity of the mortar mix by 15% on average; 4) the forming agent injection ratio and fly-ash substitution ratio yield significant effects on the initial and final set times of the mortar mix; 5) as the forming agent injection ratio and fly-ash substitution ratio increase, the compressive strength of the mortar mix decreases; and 6) the 28-day compressive strengths of the forming agent injection ratio and fly-ash substitution ratio yield the most significant effects. CONCLUSIONS : It is concluded that the governing design variables for the rapid-set lightweight-formed mortar mix are the forming agent injection ratio and fly-ash substitution ratio.

• Fire Science and Engineering
• /
• v.25 no.5
• /
• pp.8-13
• /
• 2011

High strength concrete is the occurrence of explosive spalling associated with high temperature such as a fire. The spalling causes the sever reduction of the cross sectional area with the exposure of the reinforcing steel, which originates a problem in the structural behaviour. The purpose of this study is to investigate the mechanical properties of lightweight mortar using perlite and polypropylene fiber for fire protection covering material. For this purpose, selected test variables were the ratio of water to cement, the ratio of cement to perlite, contents of polypropylene fiber. As a result of this study, it has been found that addition of perlite and polypropylene fiber to mortar modifies its pore structure and reduces its density. And it has been found that a new lightweight mortar can be used in the fire protection covering material.

• Advances in concrete construction
• /
• v.10 no.6
• /
• pp.537-546
• /
• 2020

Exterior walls in buildings are exposed to various forms of thermal loads, which depend on the positions of walls. Therefore, one of the efficient methods for improving the energy competence of buildings is improving the thermal properties of insulation plaster mortar. In this study, lightweight fine aggregate (LWFA) and micro rubber ash (MRA) from recycled tires were used as partial replacements for sand. The flow ability, unit weight, compressive strength, tensile strength, thermal conductivity (K-value), drying shrinkage and microstructure scan of lightweight rubberized mortar (LWRM) were investigated. Ten mixtures of LWRM were prepared as follows: traditional cement mortar (control mixture); three mixes with different percentages of LWFA (25%, 50% and 75%); three mixes with different percentages of MRA (2.5%, 5% and 7.5%); and three mixes consisting both types with determined ratios (25% LWFA+5% MRA, 50% LWFA+5% MRA and 75% LWFA+5% MRA). The flow ability of the mortars was 22±2 cm, and LWRM contained LWFA and MRA. The compressive and tensile strength decreased by approximately 64% and 57%, respectively, when 75% LWFA was used compared with those when the control mix was used. The compressive and tensile strength decreased when 5% MRA was used. By contrast, mixes with determined ratios of LWFA and MRA affected reduced unit weight, K-value and dry shrinkage.

• Journal of the Korea Concrete Institute
• /
• v.21 no.2
• /
• pp.147-152
• /
• 2009

The compressive strength test, bulk density and mortar absorption ratio were carried out to utilize the data as the basic sources for the lightweight mortar and the lightweight concrete, through the study on the physical characteristics of the artificial lightweight aggregate (ALA) made of waste glasses, which was developed for the first time in the country. On the basis of these experiments, the density and the unit volume weight of the ALA showed the value less than 50% of the common aggregate due to the independent pore structure, and the mortar that contains ALA had no big difference from the Control mortar in the test of the absorption ratio. It is judged that this happens based on the internal independent pore structure of the ALA. In case of the mortar containing ALA, there was a tendency of declination in the compressive strength and the bending strength as the mixing rate is increasing, but all mortar showed more than 70% of the Control mortar compressive strength except for the La50 mortar. Hereafter, it is judged that according to the control of the mixing ratio of mineral admixing agent, water and cement, it will realize the equal strength to the control mortar, and the long term edurance is needed to be considered together.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2018.05a
• /
• pp.52-53
• /
• 2018

In this study, viscosity analysis of the lightweight foamed mortar was conducted to evaluate the foam stability. According to a series of experiment, void volume related with density of the mixture and viscosity of the mixture were infleunced by water-to-binder ratio and addition of viscosity modifying admixture (VMA). Especially, the stability of the foam inside the mortar was confirmed with adding VMA.

• Journal of the Korea Institute of Building Construction
• /
• v.18 no.2
• /
• pp.117-123
• /
• 2018

The increase in energy efficiency has became a significantly important issue for building construction and maintenance. The energy efficiency is known to be achieved by using a material with lower thermal conductivity, and the best method is to increase the internal porosity of the material. Typical ways to increase internal porosity within cementitious composite are to use foaming agents or to use reactive powder such as aluminum. However, in this work, hydrogen peroxide was chosen as an alternative material to make lightweight cement mortar. The volume expansion of fresh cement mortar and unit weight, compressive strength and thermal conductivity of 28 day old cement mortar were measured. According to the experimental results, the incorporation of hydrogen peroxide increased internal porosity, and thereby reducing the compressive strength and thermal conductivities of cement mortar. It was found that hydrogen peroxide can be successfully used to produce lightweight mortar for thermal insulation purposes of buildings.

• Resources Recycling
• /
• v.12 no.5
• /
• pp.16-22
• /
• 2003

Lightweight aggregate for concrete was manufactured from recycling the waste PET bottles (PET Bottle Lightweight Aggregate, LAPET). The qualities of LAPET and its mortar were investigated. Specific gravity and unit weight of LAPET was very low in comparison with river sand like as 1.39, 844 kg/㎥ respectively. In addition, compressive strength of concrete significantly decreased because of specific gravity of aggregate decreased with increases in containing ratio. When LAPET was contained to 25% and 50％ of river sand, compressive strength of concrete at 28 days was indicated more 30MPa. Most of LAPET was generally showed to round shape and fluidity of mortar increased significantly due to sleeking the surface texture of LAPET. On the other hand, capillary absorption of mortar with LAPET was greatly increased in comparison with that of mortar without LAPET because of LAPET was composed of singular gradation. Absorption of LAPET was 0％ because the interior structure of LAPET consists of PET like as organic high polymer. Therefore the fault of normal lightweight aggregate, absorption, will be improved. It could expect several advantages that the pollution of environment will be previously prevent and the waste resources could be recycled if LAPET is reused as aggregate for Lightweight concrete.

• Fire Science and Engineering
• /
• v.26 no.6
• /
• pp.45-50
• /
• 2012

The spalling causes the sever reduction of the cross sectional area with the exposure of the reinforcing steel, which originates a problem in the structural behaviour. By coating surface of high strength concrete with fireproof mortar, the high strength concrete is protected from the spalling in fire and the method to constrain the temperature increase of steel bar within the concrete. The purpose of this study is to investigate the temperature history properties of lightweight mortar using perlite and polypropylene fiber for fire protection covering material. For this purpose, selected test variables were the contents and length of polypropylene fiber. As a result of this study, it has been found that addition of polypropylene fiber to mortar modifies its pore structure and this causes the internal temperature to rise. And it has been found that a new lightweight mortar can be used in the fire protection covering material.

• Journal of the Korean Ceramic Society
• /
• v.47 no.5
• /
• pp.373-380
• /
• 2010

In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.