• Title/Summary/Keyword: lightweight Insulation mortar

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Mechanical and Conductivity Characteristic of Lightweight Insulation Mortar Using Wasted Foam Polystyrene (폐발포폴리스티렌을 활용한 경량단열모르타르의 열전도율 및 역학적 특성)

  • Kang, Hye Ju;Hwang, Byuong Il;Jin, Eun mi;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.250-251
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    • 2017
  • In study, the lightweight insulation mortar is produced with more than 50,000tons of waste each year, but it is difficult to treat with the degradable composite material and the recycling ratio is still 50%. the lightweight insulation mortar is manufactured by using the ratio of expanded polystyrene and pulverized expanded polystyrene.

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Characteristics of Lightweight and Thermal Insulation of Bituminous Coal Bottom Ash (유연탄 bottom ash의 경량 및 단열 특성)

  • Lee, Jong Gyu;Yeo, Woon Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.26 no.1
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    • pp.39-45
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    • 2018
  • Research on FA(Fly ash) is actively carried out, while the research on BA(Bottom ash) is not so, and research on BA recycling field is urgently required. Therefore, in this study, we investigated the lightweight and thermal insulation characteristics of BA mortar by comparing BA mortar made with porous dry BA(air-cooled) and general mortar. To investigate the lightweight of BA, density test, unit volume mass test and SEM(Scanning Electron Microscope) test were performed. BA mortar and general mortar molds were prepared for the thermal insulation test at room temperature and humidity environment determined by KS A 0006 and they were dried at the temperature of $105{\pm}2^{\circ}C$ until the weight became constant. As a result of the lightweight test, the lightweight of BA mortar is about 30% lighter than the general mortar. Therefore, BA is expected to contribute to reduce the building load when used as building material. As a result of thermal insulation test, the thermal conductivity of BA mortar is about 30% better than that of general mortar.

The Properties of Restorative Cement Mortar with Insulation Performance for Improvement of Durability (내구성 향상을 위하여 단열성능이 부여된 단면복구 MORTAR의 물성)

  • Kang, Hyun-Ju;Na, Seung-Hyun;Song, Myong-Shin;Jeong, Eui-Dam;Seo, Byung-Dol
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.373-380
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    • 2010
  • In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.

Combined effect of lightweight fine aggregate and micro rubber ash on the properties of cement mortar

  • Ibrahim, Omar Mohamed Omar;Tayeh, Bassam A.
    • Advances in concrete construction
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    • v.10 no.6
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    • pp.537-546
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    • 2020
  • Exterior walls in buildings are exposed to various forms of thermal loads, which depend on the positions of walls. Therefore, one of the efficient methods for improving the energy competence of buildings is improving the thermal properties of insulation plaster mortar. In this study, lightweight fine aggregate (LWFA) and micro rubber ash (MRA) from recycled tires were used as partial replacements for sand. The flow ability, unit weight, compressive strength, tensile strength, thermal conductivity (K-value), drying shrinkage and microstructure scan of lightweight rubberized mortar (LWRM) were investigated. Ten mixtures of LWRM were prepared as follows: traditional cement mortar (control mixture); three mixes with different percentages of LWFA (25%, 50% and 75%); three mixes with different percentages of MRA (2.5%, 5% and 7.5%); and three mixes consisting both types with determined ratios (25% LWFA+5% MRA, 50% LWFA+5% MRA and 75% LWFA+5% MRA). The flow ability of the mortars was 22±2 cm, and LWRM contained LWFA and MRA. The compressive and tensile strength decreased by approximately 64% and 57%, respectively, when 75% LWFA was used compared with those when the control mix was used. The compressive and tensile strength decreased when 5% MRA was used. By contrast, mixes with determined ratios of LWFA and MRA affected reduced unit weight, K-value and dry shrinkage.

Investigation on the Physical Properties of the Lightweight Mortar Made with Hydrogen Peroxide (과산화수소를 혼입한 경량기포 모르타르의 물리적 특성에 관한 연구)

  • Lee, Soo-Yong;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.117-123
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    • 2018
  • The increase in energy efficiency has became a significantly important issue for building construction and maintenance. The energy efficiency is known to be achieved by using a material with lower thermal conductivity, and the best method is to increase the internal porosity of the material. Typical ways to increase internal porosity within cementitious composite are to use foaming agents or to use reactive powder such as aluminum. However, in this work, hydrogen peroxide was chosen as an alternative material to make lightweight cement mortar. The volume expansion of fresh cement mortar and unit weight, compressive strength and thermal conductivity of 28 day old cement mortar were measured. According to the experimental results, the incorporation of hydrogen peroxide increased internal porosity, and thereby reducing the compressive strength and thermal conductivities of cement mortar. It was found that hydrogen peroxide can be successfully used to produce lightweight mortar for thermal insulation purposes of buildings.

Evaluation of Impact Sound Insulation Properties of Light-Framed Floor with Radiant Floor Heating System

  • Nam, Jin-Woo;Park, Joo-Saeng;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.3
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    • pp.75-84
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    • 2002
  • In order to find out impact insulation properties, various types of current radiant floor heating systems and light-framed floors that are used in light-framed residential buildings were evaluated for two types of impact sources at the same time. Sound Pressure Level (SPL) was different from each impact sources for those spectrum patterns and peaks. In case of light-framed floor framework, the excitation position and the assumed effective vibrating area have effects on sound pressure level but it is not considerable, and Normalized SPL was reduced for each frequency by increasing the bending rigidity of joist. The mortar layer in the radiant heating system had relatively high density and high impedance, therefore, it distributed much of the impact power when it was excited, and reduced the Normalized SPL considerably. Nevertheless, Increasing a thickness of mortar layer had little influence on SPL. Ceiling components reduced the sound pressure level about 5~25 dB for each frequency. Namely, it had excellent sound insulation properties in a range from 200 to 4,000 Hz frequency for both heavy and lightweight impact sources. Also, there was a somewhat regular sound insulation pattern for each center frequency. The resilient channel reduced the SPL about 2~11 dB, irrelevant to impact source. Consequently, current radiant floor heating systems which were established in light-framed residential buildings have quite good impact sound insulation properties for both impact sources.

A Study on the Development of Rolled Dry Floor Heating System for Improving Workability (현장 시공성 개선을 위한 롤타입 건식바닥난방시스템 개발)

  • Lee, Gyu-Dong;Kim, Jun-Ho;Jeong, Chang-Ho;Kim, Dong-Woo;Ogawa, Keiichiro
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.177-180
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    • 2012
  • Korea residential housing generally use wet floor heating system 'Ondol' which consist of insulation cushioning, lightweight foamed concrete, hot water pipe and mortar on top of reinforced concrete slab. Wet floor heating system's installation process is too complicate and difficult to supervise field for continuing assurance quality. Also, this method has a huge impact on the progress of construction because it take a long time to cure finishing mortar and lightweight foamed concrete. Therefore, it is considered a disturbance factor of reduction of construction duration for enhancing competitiveness. In this study, we conducted an experiment about the radiant heat performance and temperature difference on upper panel of rolled dry floor heating systems which is jointly developed by Kolon global and Sumisho Metalex for remodeling housing, studio apartment and the urban-life housing.

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Heavy-impact sound insulation performance according to the changes of dry flooring structure in wall structure

  • Cho, Jongwoo;Lee, Hyun-Soo;Park, Moonseo;Lim, Hohwan;Kim, Jagon
    • International conference on construction engineering and project management
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    • 2017.10a
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    • pp.89-98
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    • 2017
  • The floor heating method generally uses a wet construction method including the installation of resilient material, lightweight foam concrete, heating piping, and finishing mortar. Such a wet construction method not only delays other internal finishing processes during curing period for two mortar pouring process, but also has a disadvantage that it is difficult to replace the floor heating layer when it deteriorated because it is integrated with the frame. Dry floor heating construction method can be a good alternative in that it can solve these defects. Conversely, when it applied to the wall structure that is vulnerable to the interlayer noise compared with the column-beam structure, the question about the heavy-impact sound(HIS) insulation performance is raised. Therefore, conventional dry floor heating method is hard to apply to the wall structure apartments. Therefore, for the purpose to improve the applicability of dry floor heating method in wall structure apartments, this study investigated the change of floor impact sound, especially HIS insulation performance which is one of the required performance for the floor structure. This study tried to examine whether the change of heavy-impact sound pressure level(SPL) shows a tendency at the significant level according to the shape and mass of the floor structure. Through filed experiments on wall structure apartment, this study confirmed that the form of the raised floor shows better HIS insulation performance than the fully-supported form. In addition, it was also confirmed that the HIS insulation performance increases with the mass on the upper part. Moreover, this study found the fact that a mass of about 30 kg/m2 or more should be placed on the upper structure to reduce the heavy-impact SPL according to the bang machine measuring method. Although this study has a limit due to insufficient experiment samples, if the accuracy of this study is increased, it will contribute to the diffusion of dry floor heating by setting the HIS insulation performance target and designing the dry floor heating structure that meets the target.

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Fundamental Study on Estimating Compressive Strength and Physical Characteristic of Heat insulation Lightweight Mortar With Foam Agent (기포제 혼입 단열형 경량모르타르의 물리적 특성 및 압축강도 추정에 관한 기초적 연구)

  • Min, Tae-Beom;Woo, Young-Je;Lee, han-Seung
    • KIEAE Journal
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    • v.10 no.3
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    • pp.89-96
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    • 2010
  • In comparison with ordinary or heavy-weight concrete, light-weight air void concrete has the good aspects in optimizing super tall structure systems for the process of design considering wind load and seismic load by lightening total dead load of buildings and reducing natural resources used. Light-weight air void concrete has excellent properties of heat and sound insulating due to its high amount porosity of air voids. So, it has been used as partition walls and the floor of Ondol which is the traditional Korean floor heating system. Under the condition of which the supply of light-weight aggregates are limited, the development of light-weight concrete using air voids is highly required in the aspects of reduced manufacturing prices and mass production. In this study, we investigated the physical properties and thermal behaviors of specimens that applied different mixing ratios of foaming agent to evaluate the possibility of use in the structural elements. We proposed the estimating equation for compressive strength of each mix having different ratio of foaming agent. We also confirmed that the density of cement matrix is decreased as the mixing amount of foaming agent increase up to 0.6% of foaming agent mixing ratio which was observed by SEM. Based on porosity and compressive strength of control mortar without foaming agent, we built the estimating equations of compressive strength for mortars with foaming agent. The upper limit of use in foaming agent is about 0.6% of the binder amount. Each air void is independent, and size of voids range from 50 to $100{\mu}m$.

Floor Impact Noise Level for Concrete Slab Integrated with Floor Finishing Layers (콘크리트 슬래브와 바닥 상부구조가 일체된 바닥구조의 바닥충격음)

  • Mun, Dae Ho;Oh, Yang Ki;Jeong, Gab Cheol;Park, Hong Gun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.2
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    • pp.130-140
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    • 2016
  • Floating floor is most commonly used at apartment houses in Korea for thermal insulation and reducing impact noise. But it in proven that the floating floor is not effective for reducing the floor impact noise in low frequency range. In most cases, impact sound pressure level under 63 Hz frequency band were actually increased by the resonance of resilient material, lightweight concrete and the finishing mortar installed on it. In this paper, an integrated floor system consist of 70 mm light weight concrete and 40 mm finishing mortar successively installed on the concrete slab was suggested to avoid the resonance. Integrated floor system increases total flexural stiffness and mass per unit area. The natural frequencies of first and second vibration mode were increased and acceleration response and floor impact sound level was decreased in all measurement range.