• Title/Summary/Keyword: light-weight materials

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Light weight vehicle design by stick model (스틱모델에 의한 차체 경량화 설계)

  • 김천욱;김지홍
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.97-106
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    • 1990
  • A method of weight evaluation of the load-bearing structural elements of cars is presented and the weight ratio of the analysis model is investigated. Replacing the materials of floor elements of the car into the high-strength steel, a considerable weight-reduction of the model has been obtained. The 1500cc model is selected for the present study and the stick model analysis is employed for the structural analysis. The torsional stiffness of the weight-reduced model is also evaluated and it is shown it has a reasonable rigidity. The ratio of the weight of the load-bearing structural elements to the unladen vehicle weight of cars is about 0.12for the 1500cc model and the weight-reduction of this study can be obtained around 17% of the weight of the load-bearing structural elements.

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Mechanical Characteristics Analysis of Structural Light-weight Aluminum Foam (구조용 경량 알루미늄 발포금속의 기계적 특성 연구 분석)

  • Ma, Jeong Beom;Lee, Jeong Ick
    • Journal of the Korea Convergence Society
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    • v.2 no.3
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    • pp.1-6
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    • 2011
  • Aluminum foam is one of the representative light-weight materials. In this study we analyzed the mechanical properties of the aluminum foam structures. Aluminum materials with pores have novel mechanical characteristics such as flame retardancy, damping, and energy absorption which are superior to those of polymer foam. Furthermore its reusable properties draw considerable interests. General properties, energy and acoustic absorption will be investigated and future research issues such as binding techniques of foam materials with other structures will be discussed through foam application examples.

Compaction and Leaching Characteristics of the Light Weight Soil Used Recycled Styrofoam Beads and Disposal soils (폐 Styrofoam 혼합토의 다짐 및 용출 특성)

  • Shin, Bang-Woong;Lee, Bong-Jik;Lee, Jong-Kyu
    • Journal of the Korean GEO-environmental Society
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    • v.3 no.2
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    • pp.61-70
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    • 2002
  • This paper presents the engineering property of light weight soil made of soil mixed with recycled Styrofoam and stabilizer. Recycled Styrofoam is widely used for lightweight fill material because it has important geotechnical characteristics which are light, adiabatic, and effective for vibration interception. It is very easy to get the disposal styrofoam. For this study, dynamic compaction test, static compaction test and pH and leaching tests were performed. Based on the test results, it is concluded that the static compaction method is recommened to prevent from crushing materials and pH values of embankment materials are satisfied with these of domestic and RCRA configuration.

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A Study on Weight-reduction Design of a Hybrid Bodyshell Made by Substituting Underframe Material in a Box-type Carbody (Box형 차체의 하부구조를 소재대체 한 하이브리드형 차체의 경량화 설계 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.100-112
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    • 2011
  • This paper studied on a theoretical approach to predict structural performances and weight -reduction rates of hybrid bodyshells in case that the material of underframe structure is substituted. To choose other light-weight materials to be substituted for the original underframe material, compressive, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. Next, these weight-reduction indices were verified using the finite element analyses of some simplified examples. It is shown that the derived indices to estimate the weight-reduction can be utilized as a good criterion for material substitution of the underframe at a basic design stage.

The Study on Improvement of Acoustic Performance for Automobile Sound-absorbing Materials Using Hollow Fiber (중공 섬유를 이용한 자동차 흡음재 성능 향상 연구)

  • Lee, Jung-Wook;Lee, Su-Nam;Shim, Jae-Hyun;Jung, Pan-Ki;Lee, Won-Ku;Bang, Byoung-Joo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.9
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    • pp.850-857
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    • 2011
  • Generally, sound-absorbing materials in vehicles are used for giving the comfort to passengers by reducing noise while driving. Materials of which targets are light weight, high performance, eco friendliness and recycling have been developed recently. In this study, sound-absorbing materials using PET(polyethylene terephthalate) hollow fibers to achieve the light weight and the high sound absorption performance are developed, and then evaluated to meet a requirement for the automotive components. The test results show that the acoustic performances of developed products having new fiber structure are better than those of the conventional product.

Synthesis and Characterization of Crosslinked Hole Transporting Polymers for Organic Light Emitting Diodes

  • Jang, Do-Young;Lim, Youn-Hee;Kim, Joo-Hyun;Kim, Jang-Joo;Shin, Jung-Hyu;Yoon, Do-Y.
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.235-235
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    • 2006
  • Triphenylamine derivatives play important roles as hole transporting materials in organic light emitting devices. However, low molecular weight triphenylamine derivatives show low glass transition temperature and aggregation behavior, and the vapor deposition step of low molecular weight materials is incompatible with large area display fabrication. Conventional polymer PEDOT-PSS HTL has serious drawbacks such as the ITO anode corrosion, poor surface energy match with aromatic EMLs. To solve these problems, we introduced crosslinkable units to triphenylamine-based polymers to make insoluble HTL by thermal curing following spin-coating. Electrochemical and optical properties of the new hole transporting materials were investigated. In addition, the device characteristics obtained with new hole transporting polymers were investigated in details.

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A precesses of Cu dad Al busbar for light weight (Cu clad Al 복합경량 busbar의 현황과 제조)

  • Woo, B.C.;Kim, B.S.;Byun, W.B.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1654-1656
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    • 1996
  • Generallly speaking, busbar made with Cu or Cu alloys and producted by plastic manufacturing process. In this study, we reacarch the trend and manufacturing of Cu clad Al busbar for low cost and light weight which used for a electric power suply of distributing board. The objectives of this study is the trend of busbar on electric power supply, the process and application for Cu clad Al busbar and the relation between electric properites and manufacturing operating process on contact parties

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Characteristic of Insulation with Moisture Content Light-weight Inorganic Foam Ceramic Board (경량무기발포 세라믹보드 및 무기단열재의 함수율에 따른 단열특성)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.198-199
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    • 2013
  • To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The inorganic material has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. However, there is little study to explain water resistance performance of the curtain walls. This study focused on evaluation of insulation of inorganic materials and performance evaluation by thermal conductivity.

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Light Weight by Application of Aluminum Honeycomb Sandwich Panels in End Door of Rolling Stock (알루미늄 하니컴 샌드위치 판재를 적용한 철도차량 통로문의 경량화)

  • 정남용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.284-291
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    • 1997
  • Many papers have been conducted on the applications of honeycomb sandwich maintenance, and to improve the high speed and light weight in rolling stocks, aircrafts and so on. The end door of rolling stock is generally made of rolled steel or stainless steel. Thus, the weight of these materials are heavier than of nonferrous metals and thermal deformation by welding or complexity of manufacturing process is occurred. Therefore, this paper is aimed to develop the light weight by application of end door which is made of aluminum honeycomb sandwich panels in rolling stocks and to propose the standards of design and evaluation for its adhesively bonded strength.

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A Study on Design of Linear Motor for Maglev for High Efficiency (자기부상열차 추진용 리니어모터 효율향상 설계연구)

  • Kim, Youn-Hyun;Kim, Ki-Chan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.4
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    • pp.561-566
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    • 2016
  • In this paper, effective design method of linear induction motor(LIM) for Maglev is proposed in order to maximize system efficiency of Maglev. For the high system efficiency of Maglev, it is important to minimize weight of traction motor. Light weight design by changing materials of core and winding is conducted without changing volume of LIM. For the silicon steel core of primary part for magnetic flux path, iron-cobalt alloy steel with high magnetic saturation characteristic compared to silicon steel is suggested. Moreover, aluminium winding with light weight instead of copper winding is wounded in the widen slot area due to the high magnetic saturation level. For the verification of performance of proposed model, the characteristics are analyzed by using finite element method(FEM).