• Title/Summary/Keyword: lifetime reliability prediction

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Creep Lifetime Prediction of Composite Geogrids using Stepped Isothermal Method

  • Koo, Hyun-Jin;Cho, Hang-Won
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.158-164
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    • 2006
  • The creep behavior of newly developed composite geogrids which consists of PET yarns sheathed in PP were evaluated using SIM. For the SIM procedure, three test parameters, the applied loads, temperature steps and number of ribs were investigated, The study confirmed that temperature steps of 10 and 14$^{\circ}C$ up to 80$^{\circ}C$ are applicable for composite geogrids due to the different transition temperatures between two materials. At applied loads of 40 and 50%, only primary creep state was measured, while secondary creep state appeared at the applied loads of 60%, The lifetimes of composite geogrids were estimated at each of loading level using statistical reliability analysis technique. The results show that the lifetimes longer than 100 years can be predicted within 16 hours. Therefore, SIM is very effective and economical accelerated creep test methods, especially for lifetime prediction. This gives guidelines for users to select the appropriate factor of safety against creep considering the field condition within shorter test times.

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Life Prediction of Elastomeric U Seals in Hydraulic/Pneumatic Actuators Using NSWC Handbook (NSWC를 활용한 유공압 액추에이터 U 형 씰의 수명예측)

  • Shin, Jung Hun;Chang, Mu Seong;Kim, Sung Hyun;Jung, Dong Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1379-1385
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    • 2014
  • Even the rough prediction of the product test time before the lifetime test of mechanical component begins would be of use in estimating cost and deciding how to keep up with the test. The reliability predictions of mechanical components are difficult because failure or degradation mechanisms are complicated, and few plausible databases are available for lifetime prediction. Therefore, this study conducted lifetime predictions of elastomeric U seals that were respectively installed in a hydraulic actuator and a pneumatic actuator using lifetime models and a field database based on failure physics and an actual test database obtained from the NSWC handbook. To validate the results, the predicted failure rates were compared with the actual lifetime test results acquired in the lab durability tests. Finally, this study discussed an engineering procedure to determine the coefficients in the failure rate models and analyzed the sensitivity of each influential parameter on the seal lifetime.

A Study on the Lifetime Prediction of Rubber Mount for Refrigerator Component (냉장고 압축기용 고무마운트 수명예측에 관한 연구)

  • Woo Chang-Su;Park Hyun-Sung
    • Journal of Applied Reliability
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    • v.6 no.2
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    • pp.135-150
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    • 2006
  • Rubber material properties and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. This paper discusses the failure mechanism and material tests were carried out to predict the useful lifetime of NBR and EPDM for compression motor, which is used in refrigerator component. The heat-aging process leads not only to mechanical properties change but also to chemical structure change so called degradation. In order to investigate the aging effects on the material properties, the accelerated test were carried out. The stress-strain curves were plotted from the results of the tensile test for virgin and heat-aged rubber specimens. The rubber specimens were heat-aged in an oven at the temperature ranging from $70^{\circ}C\;to\;100^{\circ}C$ for a period ranging from 1 to 180 days. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful lifetime prediction equations for rubber material were proposed.

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Lifetime Prediction of Existing Highway Bridges Using System Reliability Approach (실제 교량의 시스템 신뢰성해석에 기초한 수명예측)

  • Yang, Seung Ie
    • Journal of Korean Society of Steel Construction
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    • v.14 no.2
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    • pp.365-373
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    • 2002
  • In this paper, the system reliability concept was presented to predict the lifespan of bridges. Lifetime distribution functions (survivor functions) were used to model real bridges to predict their remaining life. Using the system reliability concept and lifetime distribution functions (survivor functions), a program called LIFETIME was developed. The survivor functions give the reliability of component at time t. The program was applied to an existing Colorado state highway bridge to predict the failure probability of the time-dependent system. The bridge was modeled as a system, with failure probability computed using time-dependent deteriorating models.

Lifetime Prediction of a P.S.C Rail Road Bridge (P.S.C 철도교량의 잔존수명 예측)

  • Yang Seung-Le
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.439-443
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    • 2005
  • The biggest challenge bridge agencies face is the maintenance of bridges, keeping them safe and serviceable, with limited funds. To maintain the bridges effectively, there is and urgent need to predict their remaining life from a system reliability viewpoint. In this paper, a model using lifetime functions to evaluate the overall system probability of survival of a rail road bridge is proposed. In this model, the rail load bridge is modeled as a system. Using the model, the lifetime of the rail road bridge is predicted.

Lifetime Prediction of Automotive Airbag Fabrics (자동차 에어백용 원단의 수명예측)

  • Koo, Hyun-Jin;Cho, Hang-Won;Chang, Gap-Shik
    • Journal of Applied Reliability
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    • v.9 no.4
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    • pp.319-329
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    • 2009
  • The airbag module is an inflatable restraint system that inflates within 0.05 seconds automatically in a collision to protect the occupants. The airbag fabrics used in the module are required to have the good resilience and strength and also to have retained at least 80% of mechanical properties after using longer than 10 years. In this study, we develop an accelerated test method in order to predict the lifetimes of airbag. In this test, we select temperature and humidity as environmental stresses by analyzing the failure mechanisms of coated and uncoated nylon 66 fabrics. It is found that the degradation of airbag fabrics is effectively accelerated under the combined conditions of high temperature and humidity. Analyzing the results of the accelerated test, the lifetimes of airbag fabrics are predicted to be longer than 10 years.

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Useful lifetime prediction of rail-pad by using the accelerated heat aging test (가속 열노화시험을 통한 레일패드 사용수명예측)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Byung-Ik;Yang, Sin-Chu;Jang, Sung-Yep;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1010-1015
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

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Lifetime Prediction of Rubber Pad for High Speed Railway Vehicle (고속철도용 레일패드 노후화 정량화 방안 연구)

  • Woo, Chang-Su;Choe, Byeong-Ik;Park, Hyun-Sung;Yang, Shin-Chu;Jang, Sung-Yep;Kim, Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.739-744
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In this paper, the degradation of rail pad properties as a function of their in-service life is studied with a view of developing a technique for predicting the optimum period of track maintenance with regard to pad replacement. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

Lifetime Prediction of RF SAW Duplexer Using Accelerated Life Testing (가속수명시험을 이용한 RF SAW 듀플렉서의 수명예측)

  • Kim, Young-Goo;Kim, Tae-Hong;Kang, Sang-Gee
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.39A no.10
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    • pp.616-618
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    • 2014
  • In this paper, we designed the accelerated life testing(ALT) and presented the lifetime prediction method of the RF SAW duplexer. We determined RF input power as an accelerated stress when designing an accelerating life testing and defined the lifetime of the duplexer as the period during which the insertion loss increased by 0.5[dB]. Lifetime prediction results of duplexer was estimated for 82,900hours at an ambient temperature of $85^{\circ}C$ and RF input power of 30[dBm].