• Title/Summary/Keyword: layout optimization

Search Result 274, Processing Time 0.026 seconds

Optimization of Spring Layout for Minimizing Twist of Sheet Metal Pins in Progressive Shearing (프로그레시브 전단 공정에서 박판 핀 비틀림 최소화를 위한 스프링 배치 최적화)

  • Song, H.K.;Shim, J.K.;Keum, Y.T.
    • Transactions of Materials Processing
    • /
    • v.23 no.8
    • /
    • pp.501-506
    • /
    • 2014
  • Progressive shearing with blanking dies is commonly employed to produce large quantities of tiny sheet metal electronic parts. Sheet metal pins, which are narrow and long, that are sheared with a progressive die set are often twisted. The twist in the sheet metal pins, which usually occurs in the final shearing operation, generally decreases with increasing blank holding force. The blank holding forces in all shearing operations are not the same because of different shearing positions and areas. In the current study, the optimal layout of the springs in a progressive die set to minimize the twist of the sheet metal pin is proposed. In order to find the holding force acting on the tiny narrow blanks produced with the proposed springs during the shearing process, the equivalent area method is used in the structural analysis. The shearing of the sheet-metal pin was simulated to compute the twist angle associated with the blank holding force. The constraint condition satisfying the pre-set blank holding force from the previous shearing operations was imposed. A design of experiments (DOE) was numerically implemented by analyzing the progressive die structure and by simulating the shearing process. From the meta-model created from the experimental results and by using a quadratic response surface method (PQRSM), the optimal layout of the springs was determined. The twist of sheet metal pin associated with the optimal layout of the springs found in the current study was compared with that of an existing progressive die to obtain a minimal amount of twist.

Development of Stamping Process Optimization System: Integration of Optimal Blank Design and Optimal Nesting (스템핑 공정 최적화 시스템의 개발 : 최적블랭크 설계와 최적배치의 일체화)

  • 심현보;이상헌;박종규;김흥업
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.05a
    • /
    • pp.283-287
    • /
    • 2003
  • In recent years, design of an optimal blank shape is very important for sheet metal forming process in the automobile industry because the raw material cost rate is significant part in the automobile industry. With the design of an optimal blank shape, the engineer can protect a blank from an excessive holding force to improve the quality and reduce the ratio of material scrap. Therefore design of an optimal blank shape is inevitable in sheet metal forming process. However, if it causes a complicated shape of blank, it may be difficult to do the blank layout optimally. In this study, we developed software of optimal blank layout connected with the software of optimal blank shape design which was created in the past by the present authors. And by using these softwares, we would like to present the method in order to get optimal utilization ratio easily and precisely within short time for the sequence of works from design to blank layout.

  • PDF

Research on Facility Layout of Prefabricated Building Construction Site

  • Yang, Zhehui;Lu, Ying;Zhang, Xing;Sun, Mingkang;Shi, Yufeng
    • International conference on construction engineering and project management
    • /
    • 2017.10a
    • /
    • pp.42-51
    • /
    • 2017
  • Due to the high degree of mechanization and the good environmental benefits, the prefabricated buildings are being promoted in China. The construction site layout of the prefabricated buildings has important influence on its safety benefit. However, few scholars have studied the safety problem on it. Firstly, in order to give a follow-up study foreshadowing the characteristics of prefabricated buildings are analyzed, the research assumptions are given and three types of safety buffers are established. And then a mult-objective model for the prefabricated buildings site layout is presented: taking into account the limits of noise, the coverage of the tower crane and the possibility of exceeding boundaries and overlapping, the constraints are and designed established respectively; Based on the improved System Layout Planning (SLP) method, the efficiency\cost\safety interaction matrices among the facilities are also founded for objective function. For the sake of convenience, a hypothetical facility layout case of the prefabricated building is used, the optimal solution of that is obtained in MATLAB with particle swarm algorithm (PSO), which proves the effectiveness of the model presented in this paper.

  • PDF

Probabilistic performance-based optimal design of low-rise eccentrically braced frames considering the connection types

  • Mohammad Ali Fathalia;Seyed Rohollah Hoseini Vaez
    • Steel and Composite Structures
    • /
    • v.46 no.5
    • /
    • pp.673-687
    • /
    • 2023
  • In this study, the weight and the connections type layout of low-rise eccentrically braced frame (EBF) have been optimized based on performance-based design method. For this purpose, two objective functions were defined based on two different aspects on rigid connections, in one of which minimization and in the other one, maximization of the number of rigid connections was considered. These two objective functions seek to increase the area under the pushover curve, in addition to the reduction of the weight and selection of the optimum connections type layout. The performance of these objective functions was investigated in optimal design of a three-story eccentrically braced frame, using two meta-heuristic algorithms: Enhanced Colliding Bodies Optimization (ECBO) and Enhanced Vibrating Particles System (EVPS). Then, the reliability indices of the optimal designs for both objective functions were calculated for the story lateral drift limits using Monte-Carlo Simulation (MCS) method. Based on the reliability assessment results of the optimal designs and taking the three levels of safety into account, the final designs were selected and their specifications were compared.

Development of Heuristic Algorithm Using Data-mining Method (데이터마이닝 방법을 응용한 휴리스틱 알고리즘 개발)

  • Kim, Pan-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.28 no.4
    • /
    • pp.94-101
    • /
    • 2005
  • This paper presents a data-mining aided heuristic algorithm development. The developed algorithm includes three steps. The steps are a uniform selection, development of feature functions and clustering, and a decision tree making. The developed algorithm is employed in designing an optimal multi-station fixture layout. The objective is to minimize the sensitivity function subject to geometric constraints. Its benefit is presented by a comparison with currently available optimization methods.

Simulation Based Conceptual Design of ELV Dismantling System (시뮬레이션 기반 폐자동차 해체시스템의 개념설계)

  • 손영태;표정호;박면웅
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.890-894
    • /
    • 2003
  • This paper discuss basic functional construction and plant layout of a ELV dismantling system that can maximize the reusability of tarts and the recoverability of materials by dismantling ELV rationally and efficiently. "Island" type was selected for the system configuration considering processing amount, economical efficiency, and effectiveness. The system is supported by the information system, and composed of dismantling stations and handling equipments. The layout of the stations was determined after simulation and optimization using commercial software package, Arena and OptQuest. The objective of the optimization was maximum profit while the system capacity is considered as constraint. The environmental load of ELV can be minimized when the composition and function of each station are embodied in detail and the system is interfaced with shredding operation.

  • PDF

Damping Layout Optimization to Reduce Structure-borne Noises in a Two-Dimensional Cavity (이차원 공동의 구조기인소음 저감을 위한 제진재의 최적배치)

  • Lee Doo-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2006.04a
    • /
    • pp.805-812
    • /
    • 2006
  • An optimization formulation is proposed to minimize sound pressures in a two-dimensional cavity by controlling the attachment area of unconstrained damping materials. For the analysis of structural-acoustic systems, a hybrid approach that uses finite elements for structures and boundary elements for cavity is adopted. Four-parameter fractional derivative model is used to accurately represent dynamic characteristics oJ the viscoelastic materials with frequency and temperature. Optimal layouts of the unconstrained damping layer on structural wall of cavity are identified according to temperatures and the amount of damping material by using a numerical search algorithm.

  • PDF

Hybrid PSO and SSO algorithm for truss layout and size optimization considering dynamic constraints

  • Kaveh, A.;Bakhshpoori, T.;Afshari, E.
    • Structural Engineering and Mechanics
    • /
    • v.54 no.3
    • /
    • pp.453-474
    • /
    • 2015
  • A hybrid approach of Particle Swarm Optimization (PSO) and Swallow Swarm Optimization algorithm (SSO) namely Hybrid Particle Swallow Swarm Optimization algorithm (HPSSO), is presented as a new variant of PSO algorithm for the highly nonlinear dynamic truss shape and size optimization with multiple natural frequency constraints. Experimentally validation of HPSSO on four benchmark trusses results in high performance in comparison to PSO variants and to those of different optimization techniques. The simulation results clearly show a good balance between global and local exploration abilities and consequently results in good optimum solution.

Layout design optimization of pipe system in ship engine room for space efficiency

  • Lee, Dong-Myung;Kim, Soo-Young;Moon, Byung-Young;Kang, Gyung-Ju
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.37 no.7
    • /
    • pp.784-791
    • /
    • 2013
  • Recent advanced IT made layout design fast and accurate by using algorithms. Layout design should be determined by considering the position of equipment with satisfying various space constraints and its component works with optimum performance. Especially, engine room layout design is performed with mother ship data, theoretical optimal solution, design requirements and several design constraints in initial design stage. Piping design is affected by position of equipment seriously. Piping design depends on experience of designer. And also piping designer should consider correlation of equipment and efficiency of space. In this study, space evaluation method has been used to evaluate efficiency of space. And also this study suggested object function for optimal piping route, Average Reservation Index(ARI), Estimated Piping Productivity(EPP) and with modified space evaluation method. In this study, optimum pipe routing system has been developed to reflect automated piping route with space efficiency and experience of piping designer. Engine room is applied to the design of the piping in order to confirm validity of the developed system.

Optimal Design of Contour-Lined Plots for Land Consolidation Planning in Sloping Areas (경사지 경지정리지구의 등고선 구획 최적설계)

  • 강민구;박승우;강문성;김상민
    • Magazine of the Korean Society of Agricultural Engineers
    • /
    • v.45 no.6
    • /
    • pp.83-95
    • /
    • 2003
  • In this study, a new concept in a paddy consolidation project is introduced in that curved parallel terracing with contour-lined layout is adopted in sloping areas instead of conventional rectangular terracing. The contoured layout reduces earth-moving considerably compared to rectangular methods in consolidation projects. The objective of the paper is to develop a combinatorial optimization model using the network theory for the design of contour-lined plots which minimizes the volume of earth moving. The results showed that as the length of short side of plot is longer or the land slope is steeper, the volume of earth moving for land leveling increases. The developed optimization model is applied for three consolidated districts and the resulting optimal earth moving is compared with the volume of earth from the conventional method. The shorter is the minimum length of short side of a polt with increases the number of plots, the less is the volume of earth. As the minimum length of short side is 20 m for efficient field works by farm machinery, the volume of earth moving of optimal plot is less by 21.0∼27.1 % than that of the conventional consolidated plots.