• Proceedings of the KWS Conference
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• 2009.11a
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• pp.6-6
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• 2009

자동차 운반용 선박(PCTC) 건조 시, 자동차를 고정시키기 위해 약 5 만 여개의 Lashing Socket(6,700 Units PCTC 기준)이 소요되는데, 이때 사용되는 Lashing Socket 은 용도 및 형태에 따라 Hole Cup, Flush Cloverleaf Type Pot, Raised Cloverleaf Type Pot, D-Ring, Crinkle Bar 등으로 구분된다. 이와 같이 다양한 종류 중에서 Hole cup 타입이 전체 적용되는 Lashing Socket 의 약 80%에 이른다. 기존에 사용되고 있는 자동용접장치는 Hole Cup 이외에는 적용이 불가능하고, 자석을 이용하여 Hole Cup 의 상부에 위치시키는 방식이었기 때문에 경량화 및 다양한 종류 및 크기의 Lashing Socket 에 적용이 가능한 자동용접장비의 개발이 요구되었다. 본 연구에서는 두께가 다른 $\phi$140 Hole Cup 및 Flush Cloverleaf Type Pot, Raised Cloverleaf Type Pot 에 적용 가능하며, 분리형 용접캐리지와 Centering Template, Magnet Jig 로 구성된 연속 및 단속 용접이 가능한 자동용접장치를 연구 개발하였다. 이를 통해 종래 Hole Cup 전용 자동용접 캐리지의 문제점을 개선하여, 작업자가 Centering Template 과 Magnetic Jig 을 이용하여 캐리지를 Hole Cup 의 중앙에 위치시키기 용이하게 하였다. 이 같은 분리형 장치 구성을 통해 Hole Cup 중앙에 캐리지 고정 작업과 용접 작업을 분리함으로써 자동용접이 진행되는 도중에 여분의 Jig를 이용하여 다른 Hole Cup 에 용접 준비를 하여 연속적인 작업이 가능하도록 하였다. 본 연구는 종래의 Hole Cup 전용 자동용접 캐리지의 문제점을 개선한 분리형 용접 캐리지를 개발함으로써 아래와 같은 결과를 얻었다. 1. 용접 캐리지를 포함하여 각 부분별 분리를 통해 작업자가 1 회 이동 시 필요로 하는 중량을 감소시켜 장비의 이동 및 제어가 쉽다. 2. Magnetic Jig 를 Centering Template 에 결합하고, Template 의 Jig 를 Lashing Socket 에 결합함으로써 손쉽게 Lashing Socket 의 중심부를 찾을 수 있으므로 용접 캐리지의 정확한 센터 고정이 가능하다. 3. 엔코더에 의한 1 회전을 검출함으로써, 작업 종료 후, 어떤 위치에서나 작업 재개가 가능하며 원점 복귀 작업이 불필요하다. 또한 엔코더에 의한 거리 설정으로 용접 속도에 상관없이 동일한 거리만큼 오버랩 용접이 가능하다. 4 디지털 방식으로 용접 조건의 입력이 가능하고, 용접 조건을 D/B 화 함으로써 Control Panel 상에서의 자동 제어가 가능하다. 이를 통해 연속 용접 또는 단속 용접이 가능하므로 다양한 형태의 Lashing Socket 을 자동 용접할 수 있는 효과가 있다. 이상의 결과를 통해 본 장비가 Fig.2 의 3 가지 종류의 Lashing Socket 용접에 효과적인 장비임을 확인할 수 있었다.

• Journal of Korea Foundry Society
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• v.21 no.3
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• pp.187-191
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• 2001

가스분무장치를 이용하여 제조된 304 stainless steel 분말의 미세응고조직 특성을 투과전자현미경으로 관찰하였다. 분말이 sandwich 현상으로 존재하도록 구리로 전기도금한 후 tripod jig 를 이용하여 기계적 연마하여 TEM 시편을 제작하였다. 이 방법으로 제조된 TEM 시편은 넓은 지역에서 200KV 로 가속된 전자가 투과하기에 충분히 얇았으며, 작은 분말의 경우에는 분말 전체를 관찰할 수 있었다. 제한시야회절법(SADP)을 이용하여 100 ${\mu}m$ 이하 분말의 결정구조를 조사한 결과에 따르면 가스분무법으로 급냉응고된 대부분의 분말은 austenite 상으로 응고되었으며, 모든 austenite 분말은 크기에 관계없이 쌍정조직 (twinstructure)이 발견되었으며 그 밀도 역시 아주 높았다. 그러나 직경이 2 ${\mu}m$ 이하의 분말에서는 큰 과냉 (supercooling) 효과에 의하여 준결정상인 bcc 상으로 응고됨을 발견하였다.

• Journal of the Korea Safety Management & Science
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• v.6 no.1
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• pp.37-47
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• 2004

The processes of manufacturing FRP sewage disposal tanks are very dangerous and hazardous jobs for workers because of large size and heavy weight of the tank, toxic fiberglass dust, nasty smell, and dangerous tools such as hand-grinders. This paper introduces an automatic manufacturing system of the FRP sewage disposal tank to enhance the safety of workers. The system consists of 3 components: the FRP body rotation jig, the automatic manhole cutting machine, the automatic sanding processing machine. The safety of workers and working environment are greatly improved, because the dangerous jobs are automatized and the toxic fiberglass dust is automatically collected. Also, the productivity is greatly improved and the cost is reduced.

• Proceedings of the KIEE Conference
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• 1996.07a
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• pp.18-21
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• 1996

This paper deals with experimentation on static test of linear induction motor for the propulsion system of UTM(Urban Transit Maglev). It is very important that vertical force zero effects to levitation field of maglev. Because it is continuous for air gap 11mm of levitated maglev vehicle. Then we found the slip frequency that the vertical force zero due to it is variable. Thus we had compared between simulation value and experiment value for lim by static test Jig.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.59-64
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• 2002

Recently the applications of high speed machining are increasing due to the need for high performance and high accuracy machining and machining for difficult-to-cut material. However, the high speed machining also accompanies some problems: the product quality can be degraded due to the tool wear and the product cast can go up due to frequent tool replacements. Therefore, it is necessary to develop a technique of quantitative tool wear measurement to determine the precise timing for tool replacement. In this respect, this study suggests a reliable technique far the reduction of error components by developing a system using a CCD camera and an exclusive jig to be able to precisely measure the size of tool wear in flat end mill for high speed machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.714-717
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• 2005

The concept of jigs and fixtures makes it possible to build fixtures that can be dismantled at project completion. Since this concept is modular, it is not limited to any particular unit shapes or sizes. Various standards assure that each component assemble rapidly, to get precision and accuracy. Best suited for prototype and low volume production, as well as, start-up or zero-runs, it can also substitute for damaged dedicated fixtures to minimize down-time. It need to do DB for each part by Pro/Engineer and to assemble before manufacturing. In the future will assemble each of clamping and position parts by automation.

• IE interfaces
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• v.7 no.2
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• pp.107-120
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• 1994

This study introduces a scheduling policy to achieve unmanned operations in machining shops representing the feature of both FMS and machining centers. The proposed policy considers the practical constraints in the machining shops such as lot sizes, multiple pallets, and jig/fixtures. In addition, rescheduling to cope with extraordinary events(eg., arrival of high-priority jobs and breakdown of machines) is included. Basically, the scheduling policy consists of four procedures; (1) selection of a job according to dispatching rule, (2) selection of a machine, (3) assignment of jobs to a multiple pallet for the unmanned operation during a certain shift, and (4) prevention of unexpected machine idle caused by constraints on jig/fixture.

• Journal of the Korean Ceramic Society
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• v.35 no.7
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• pp.749-756
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• 1998

TiC-Ni and TiC-Ni-Mo cermet powders were produced by Self-propagating High temperature Synthesis (SHS) process. The cooling rate of synthesized powders were controlled by using the V-shaped copper jig and the carbide size decreased with increasing the cooling rate I. e decreasing the width of copper jig Round shape carbide particles were produced after SHS reaction in TiC-Ni as well as TiC-Ni-Mo powders. Local segregation of Mo rich phases was observed in SHS powder of TiC-Ni-Mo and the uneven dis-triobution of Mo promoted the faster growth rate of carbide particles during sintering compared to the same composition specimen with commercial TiC powder. Howogeneous microstructure of TiC-Ni-Mo cermet was obtained when the elemental Mo powder was mixed with the SHS powder of TiC-Ni.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.183-188
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• 2002

Co-cured composite materials has its own characteristics, so its thermal expansion is different each other. The selection of tool material for co-cured composite part in high temperature more over $350^{circ}F$ and 50 Psi pressure have to consider part thermal expansion, size, shape, and economic aspect in production line. So it is important choose tooling material in manufacturing composite parts. We called the tool for airplane composite parts as BAJ (Bonding Assembly Jig). Composite parts are cured on the BAJ in autoclave. BAJ have to stable at high temperature over $350^{circ}F$ and 50 Psi pressure, Considering composite parts' dimensional tolerance compare to heat up in autoclave. This paper come from the results of the experiment at the composite parts production line and review other aircraft company's method for tooling This is for the engineer engaged in composite parts manufacturing.

• Laser Solutions
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• v.2 no.3
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• pp.32-41
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• 1999

This study is about Jig used in wiring when we make Probecard and Large Scale Intergrated Electronic Circuit. The most universal wiring method is molding with Bond. Polymer film is punched down and adhesives is applied after wiring. Due to shrinkage and modification many problems still have happened in the process of molding. To solve these problems, ceramic plate was introduced in the study. Using Laser, an experiment of microhole treatment on ceramic plate was proceeded. Laser energy, assistance gas, and special features by purity degree were analyzed with the 35W low capacity YAG-Laser. In the condition of energy 0.08J, frequency 20Hz and interval time 200$mutextrm{s}$, about 70${\mu}{\textrm}{m}$ microhole was adequate for the Probecard Jig. In the purity experiment of ceramic materials, high purity ceramic met with good result for microhole. But the price is too high. The shape and size of holes machined combustion gas $O_2$ were better than those in $N_2$ and Ar, the inert gas.