• Title/Summary/Keyword: inspection systems

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조명과 해상도에 강인한 자동 결함 검사를 위한 향상된 히스토그램 정합 방법 (An Enhanced Histogram Matching Method for Automatic Visual Defect Inspection robust to Illumination and Resolution)

  • 강수민;박세혁;허경무
    • 제어로봇시스템학회논문지
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    • 제20권10호
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    • pp.1030-1035
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    • 2014
  • Machine vision inspection systems have replaced human inspectors in defect inspection fields for several decades. However, the inspection results of machine vision are often affected by small changes of illumination. When small changes of illumination appear in image histograms, the influence of illumination can be decreased by transformation of the histogram. In this paper, we propose an enhanced histogram matching algorithm which corrects distorted histograms by variations of illumination. We use the resolution resizing method for an optimal matching of input and reference histograms and reduction of quantization errors from the digitizing process. The proposed algorithm aims not only for improvement of the accuracy of defect detection, but also robustness against variations of illumination in machine vision inspection. The experimental results show that the proposed method maintains uniform inspection error rates under dramatic illumination changes whereas the conventional inspection method reveals inconsistent inspection results in the same illumination conditions.

A Review of Advanced Bridge Inspection Technologies Based on Robotic Systems and Image Processing

  • Jo, Byung-Wan;Lee, Yun-Sung;Kim, Jung-Hoon;Yoon, Kwang-Won
    • International Journal of Contents
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    • 제14권3호
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    • pp.17-26
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    • 2018
  • To ensure safety of bridges, it is critical to inspect and assess physical and functional conditions regularly. Presently, most highway bridges in the U.S. are inspected visually. However, this method of inspection is often influenced by the bridge inspector's knowledge and experience. So, reliability and accuracy of inspection results may be problematic. To solve such problems, an extensive number of robotics systems and image processing techniques for bridge inspection methods have been proposed. These robotics systems and image processing techniques are used to measure various bridge conditions, such as apparent damage, displacement and dynamic characteristics. This paper provides a comprehensive review of robotics systems and image processing technologies used in bridge inspection.

신경 회로망을 이용한 J-리드 납땜 상태 분류 (A classification techiniques of J-lead solder joint using neural network)

  • 유창목;이중호;차영엽
    • 제어로봇시스템학회논문지
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    • 제5권8호
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    • pp.995-1000
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    • 1999
  • This paper presents a optic system and a visual inspection algorithm looking for solder joint defects of J-lead chip which are more integrate and smaller than ones with Gull-wing on PCBs(Printed Circuit Boards). The visual inspection system is composed of three sections : host PC, imaging and driving parts. The host PC part controls the inspection devices and executes the inspection algorithm. The imaging part acquires and processes image data. And the driving part controls XY-table for automatic inspection. In this paper, the most important five features are extracted from input images to categorize four classes of solder joint defects in the case of J-lead chip and utilized to a back-propagation network for classification. Consequently, good accuracy of classification performance and effectiveness of chosen five features are examined by experiment using proposed inspection algorithm.

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반도체 웨이퍼 고속 검사를 위한 GPU 기반 병렬처리 알고리즘 (The GPU-based Parallel Processing Algorithm for Fast Inspection of Semiconductor Wafers)

  • 박영대;김준식;주효남
    • 제어로봇시스템학회논문지
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    • 제19권12호
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    • pp.1072-1080
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    • 2013
  • In a the present day, many vision inspection techniques are used in productive industrial areas. In particular, in the semiconductor industry the vision inspection system for wafers is a very important system. Also, inspection techniques for semiconductor wafer production are required to ensure high precision and fast inspection. In order to achieve these objectives, parallel processing of the inspection algorithm is essentially needed. In this paper, we propose the GPU (Graphical Processing Unit)-based parallel processing algorithm for the fast inspection of semiconductor wafers. The proposed algorithm is implemented on GPU boards made by NVIDIA Company. The defect detection performance of the proposed algorithm implemented on the GPU is the same as if by a single CPU, but the execution time of the proposed method is about 210 times faster than the one with a single CPU.

임베디드 시스템을 이용한 산업용내시경 구현 (Implementation of Industrial endoscope using Embedded System)

  • 유장호;문철홍
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2003년도 신호처리소사이어티 추계학술대회 논문집
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    • pp.111-114
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    • 2003
  • In this paper, an industrial electric endoscope is implemented. Most industrial endoscope that used in domestic are imported and the equipments are divided into several parts. So these endoscopes spend a lot of time, labor and inspection cost on inspection process. This research is accomplished to solve above mentioned weak points and to improve previous inspection systems into embedded systems.

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PWSCC and System Engineering Development of Internal Inspection and Maintenance Methodology for RCS

  • Abdallah, Khaled Atya Ahmed;Mesquita, Patricia Alves Franca de;Yusoff, Norashila;Nam, GungIhn;Jung, JaeCheon;Lee, YoungKwan
    • 시스템엔지니어링학술지
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    • 제12권1호
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    • pp.89-103
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    • 2016
  • Due to safety of the plant, it became very clear the importance of study occurrence reactor coolant system (RCS) issues specially the primary water stress corrosion cracking (PWSCC). The Systems Engineering (SE) approach is characterized by the application of a structured engineering methodology for the design of a complex system or component. Robotic devices have been used for internal inspection, maintenance and performing remote welding and inspection in high-radiation areas. In this paper, PWSCC overview and inlay and over lay welding methodology introduced, concept of robotic device that can be inserted into the piping via Steam Generator (SG) main way to access to primary piping of pressurized water reactor (PWR) is developed based on SE methodology. A 3D model of the inspection system was developed along with the APR1400 (Advanced Power Reactor)reactor coolant systems (RCS) and internals with virtual 3D simulation of the operation for visualization to prove the validity of the concept.

Object Dimension Estimation for Remote Visual Inspection in Borescope Systems

  • Kim, Hyun-Sik;Park, Yong-Suk
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제13권8호
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    • pp.4160-4173
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    • 2019
  • Borescopes facilitate the inspection of areas inside machines and systems that are not directly accessible for visual inspection. They offer real-time, up-close access to confined and hard-to-access spaces without having to dismantle or destructure the object under inspection. Borescopes are ideal instruments for routine maintenance, quality inspection and monitoring of systems and structures. The main application being fault or defect detection, it is useful to have measuring capability to quantify object dimensions in a target area. High-end borescopes use multi-optic solutions to provide measurement information of viewed objects. Multi-optic solutions can provide accurate measurements at the expense of structural complexity and cost increase. Measuring functionality is often unavailable in low-end, single camera borescopes. In this paper, a single camera measurement solution that enables the size estimation of viewed objects is proposed. The proposed solution computes and overlays a scaled grid of known spacing value over the screen view, enabling the human inspector to estimate the size of the objects in view. The proposed method provides a simple means of measurement that is applicable to low-end borescopes with no built-in measurement capability.

무선국 검사제도 개선방안에 관한 연구: ISO 2859-1 샘플링 검사기법을 중심으로 (Improving Inspection Systems for Radio Stations: An Emphasis on the ISO 2859-1 Sampling Method)

  • 김효중;김유리;박신아;정승환;김성준
    • 품질경영학회지
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    • 제51권4호
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    • pp.515-530
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    • 2023
  • Purpose : This research aims to develop a data-driven inspection policy for radio stations utilizing the KS Q ISO 2859-1 sampling method, addressing potential regulatory relaxations and impending management challenges. Methods : Using radio station inspection big data from the past six years, we established a simulation model to evaluate the current policy. A new inspection sampling policy framework was designed based on the KS Q ISO 2859-1 method. The study compares the performance of the current and proposed inspection systems, offering insights for an improved inspection strategy. Results : This study introduced a simulation model for inspection system based on the KS Q ISO 2859-1 sampling method. Through various experimental designs, key performance indicators such as non-detection rate and sample proportion were derived, providing foundational data for the new inspection policy. Conclusion : Using big data from radio station inspections, we evaluated current inspection systems and quantitatively compared a new system across diverse scenarios. Our simulation model effectively verified the feasibility and efficiency of the proposed framework. For practical implementation, essential factors such as lot size, inspection cycle, and AQL standards need precise definition and consideration. Enhancing radio station inspections requires a policy-driven approach that factors in socio-economic impacts and solicits feedback from industry participants. Future study should also explore various perspectives related to legislative, institutional, and operational aspects of inspection organizations.

Wavelet frame 변환을 이용한 냉연 시각검사 알고리듬 (Visual inspection algorithm of cold rolled strips by wavelet frame transform)

  • 이창수;최종호
    • 제어로봇시스템학회논문지
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    • 제4권3호
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    • pp.372-377
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    • 1998
  • This paper deals with the detection, feature extraction and classification of surface defects in cold rolled strips. Inspection systems are one of the most important fields in factory automation. Defects such as slipmark and dullmark can be effectively detected with a Gaussian matched filter because their shapes are similar to Gaussian. It is justified that the proposed WF(Wavelet Frame) method could be regarded as multiscale Gaussian matched filter which can be applied to the inspection of cold rolled strip. After a wavelet frame transform, the entropies and moments are computed for each subband which pass through both local low pass filter and nonlinear operator. With these features as input, a MLP(Multi Layer Perceptron) is used as a classifier. The proposed inspection method was applied to the real images with defects, and hence showed good performance. The role of each extracted feature is analyzed by KLT(Karhunen-Loeve Transform).

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카메라를 이용한 리모컨 외관검사 자동화 시스템 구현 (Automatic Visual Inspection System of Remocon using Camera)

  • 허경무;강수민;박세혁
    • 제어로봇시스템학회논문지
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    • 제13권11호
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    • pp.1106-1111
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    • 2007
  • The visual inspection method that depends on human's eyes has some problem that a lot of variations happen in examination according to bodily, spiritual state of the checker. We automate remocon inspection process using CCD camera. Our developed inspection system can be used in any remocon production line without the user's big handling. Our inspection system was developed using PC, CCD Camera, Visual C++ for universal work place. The accuracy of proposed system was improved about 3.2[%] than the conventional pattern matching method and the processing time was decreased about 119[ms]. Also we showed that our inspection system is more robust to lighting circumstances.