• 제목/요약/키워드: inspection line

검색결과 590건 처리시간 0.022초

PDP ITO 패턴유리의 결함 검사시스템 개발 (Development of Defect Inspection System for PDP ITO Patterned Glass)

  • 송준엽;박화영;김현종;정연욱
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.92-99
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    • 2004
  • The formation degree of sustain (ITO pattern) decides quality of PDP (Plasma Display Panel). For this reason, it makes efforts in searching defects more than 30 un as 100%. Now, the existing inspection is dependent upon naked eye or microscope in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP 170 glass is based on line-scan mechanism. Developed system creates information that detects and sorts kinds of defect automatically. Designed inspection technology adopts multi-vision method by slip-beam formation for the minimum of inspection time and detection algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix that draws up an approach to geometry. A characteristic of defects, as pin hole, substance, protrusion, are extracted from blob analysis method. Defects, as open, short, spots and et al, are distinguished by line type inspection algorithm. In experiment, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds.

Development of Defect Inspection System for PDP ITO Patterned Glass

  • Song Jun-Yeob;Park Hwa-Young;Kim Hyun-Jong;Jung Yeon-Wook
    • International Journal of Precision Engineering and Manufacturing
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    • 제7권3호
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    • pp.18-23
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    • 2006
  • The formation degree of sustain (ITO pattern) determines the quality of a PDP (Plasma Display Panel). Thus, in the present study, we attempt to detect 100% of the defects that are larger than $30{\mu}m$. Currently, the inspection method in the PDP manufacturing process is dependent upon the naked eye or a microscope in off-line mode. In this study, a prototype inspection system for PDP ITO patterned glass is developed. The developed system, which is based on a line-scan mechanism, obtains information on the defects and sorts the defects by type automatically. The developed inspection system adopts a multi-vision method using slit-beam formation for minimum inspection time and the detection algorithm is embodied in the detection ability. Characteristic defects such as pin holes, substances, and protrusions are extracted using the blob analysis method. Defects such as open, short, spots and others are distinguished by the line type inspection algorithm. It was experimentally verified that the developed inspection system can detect defects with reliability of up to 95% in about 60 seconds for the 42-inch PDP panel.

고정밀 머신 비전을 위한 정확한 PCB 윤곽선과 코너 검출 (Accurate PCB Outline Extraction and Corner Detection for High Precision Machine Vision)

  • 고동민;최강선
    • 반도체디스플레이기술학회지
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    • 제16권3호
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    • pp.53-58
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    • 2017
  • Recently, advance in technology have increased the importance of visual inspection in semiconductor inspection areas. In PCB visual inspection, accurate line estimation is critical to the accuracy of the entire process, since it is utilized in preprocessing steps such as calibration and alignment. We propose a line estimation method that is differently weighted for the line candidates using a histogram of gradient information, when the position of the initial approximate corner points is known. Using the obtained line equation of the outline, corner points can be calculated accurately. The proposed method is compared with the existing method in terms of the accuracy of the detected corner points. The proposed method accurately detects corner points even when the existing method fails. For high-resolution frames of 3.5mega-pixels, the proposed method is performed in 89.01ms.

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비젼프로브를 이용한 CRT 전자총의 자동치수 검사 (Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • 한국정밀공학회지
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    • 제14권10호
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    • pp.28-34
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    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

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품질을 고려한 3-stage flow line의 수율 근사계산 (An approximate procedure for throughput of 3-stage flow line considering quality inspection)

  • 이종성;지용훈
    • 산업기술연구
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    • 제16권
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    • pp.207-216
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    • 1996
  • This paper develops an algorithm for throughput of a 3-stage flow line with job inspection stations, limited buffer capacity, and exponential processing times. Each stage consists of a single workstation, and an infinite number of jobs always waits in front of the first workstation. Blocking may occur when a processed job is waiting at one workstation for another workstation to become available. Numerical example results provide insights into the problems related to quality inspection and measure of performance of flow lines.

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소형 다품종 파이프의 실시간 성형불량 검사 시스템에 관한 연구 (A Study on the Forming Failure Inspection of Small and Multi Pipes)

  • 김형석;이회명;이병룡;양순용;안경관
    • 한국정밀공학회지
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    • 제21권11호
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    • pp.61-68
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    • 2004
  • Recently, there has been an increasing demand for computer-vision based inspection and/or measurement system as a part of factory automation equipment. Existing manual inspection method can inspect only specific samples and has low measuring accuracy as well as it increases working time. Thus, in order to improve the objectivity and reproducibility, computer-aided analysis method is needed. In this paper, front and side profile inspection and/or data transfer system are developed using computer-vision during the inspection process on three kinds of pipes coming from a forming line. Straight line and circle are extracted from profiles obtained from vision using Laplace operator. To reduce inspection time, Hough Transform is used with clustering method for straight line detection and the center points and diameters of inner and outer circle are found to determine eccentricity and whether good or bad. Also, an inspection system has been built that each pipe's data and images of good/bad test are stored as files and transferred to the server so that the center can manage them.

현수/내장애자련 겸용 활선애자 점검로봇 시스템 개발 (Development of Live-line Insulator Inspection Robot System for both Suspension and Tension Insulator Strings)

  • 박준영;이재경;오기용
    • 전기학회논문지
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    • 제60권6호
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    • pp.1239-1244
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    • 2011
  • In our previous paper, we developed an insulator inspection robot system for a suspension insulator string in the 345kV power transmission line. However, this robot cannot be applied to a tension insulator string, because its constituent insulators are different in diameter and height from those of a suspension insulator string. To solve this problem, we developed a new live-line insulator inspection robot system that is applicable to both suspension and tension insulator strings. We confirmed its effectiveness through live-line performance tests.

활선애자점검기의 개발 및 154kV 선로에의 적용 - 제2부 : 진단 알고리즘 개발 (Development of Live-line Insulator Tester and Its Application to 154kV Power Lines - Part 2 : Inspection Algorithm Development)

  • 박준영;이재경;조병학;오기용
    • 전기학회논문지P
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    • 제59권1호
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    • pp.89-95
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    • 2010
  • A new live-line insulator tester was developed to detect faulty insulators in 154kV power transmission lines. This paper is the second part of the two-part paper and deals with its inspection algorithm development. Unlike normal condition with low pollution and low humidity, the inspection data measured in the field under high pollution or high humidity showed that the voltage distribution of an insulator string has offsets in comparison with those of others and its insulation resistances are greatly decreased, which leads to wrong results of the existing inspection algorithms under such conditions. To solve this problem, we propose new diagnosis algorithms that can exactly detect faulty insulators from measured data regardless of environmental conditions. Its effectiveness was validated by live-line field tests in actual power lines.

Line scan camera를 이용한 검사 시스템에서의 새로운 영상 처리 알고리즘 (Development of improved image processing algorithms for an automated inspection system using line scan cameras)

  • 장동식;이만희;부창완
    • 제어로봇시스템학회논문지
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    • 제3권4호
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    • pp.406-414
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    • 1997
  • A real-time inspection system is developed using line scan cameras. Several improved algorithms are proposed for real-time detection of defects in this automated inspection system. The major improved algorithms include the preprocessing, the threshold decision, and the clustering algorithms. The preprocessing algorithms are for exact binarization and the threshold decision algorithm is for fast detection of defects in 1-D binary images. The clustering algorithm is also developed for fast classifying of the defects. The system is applied to PCBs(Printed Circuit Boards) inspection. The typical defects in PCBs are pits, dent, wrinkle, scratch, and black spots. The results show that most defects are detected and classified successfully.

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